Resistive Switching Device Structure for Non-Volatile Memory

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Solution Overview

Problem

Current non-volatile memory devices face challenges such as high programming voltage leading to dielectric breakdown, material incompatibility with silicon-based fabrication, and poor scalability and reliability as device sizes shrink, particularly in transistor-based memories like Flash memories, and other types of non-volatile RAM devices.

Innovation Solution

A resistive switching device structure and method are developed, featuring a substrate with dielectric and wiring structures, a junction material, and a resistive switching material that prevents electrical connection between wiring structures, allowing for low power consumption, high switching speed, and a high on-state to off-state current ratio, using conventional semiconductor processing techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high programming voltage is used in transistor-based memories, then programming capability is achieved, but dielectric breakdown occurs

Engineering Contradiction:
Improveprogramming voltageVSAvoiddielectric breakdown
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent replaces the traditional transistor-based memory mechanism with a resistive switching mechanism. Instead of using voltage-controlled current flow through transistors, the invention uses resistance changes in a resistive switching material between two electrodes, eliminating the need for high programming voltages and associated dielectric breakdown issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental operating parameter from voltage-controlled (transistor) to resistance-controlled switching. The resistive switching material exhibits high resistance in one state and low resistance in another state, allowing memory operation at lower voltages without causing dielectric breakdown.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If new materials are used in non-volatile RAM devices, then memory functionality is achieved, but compatibility with silicon-based fabrication is lost

Engineering Contradiction:
Improvememory functionalityVSAvoidfabrication compatibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses amorphous silicon, which is the same material system already widely used in silicon-based fabrication processes. This maintains homogeneity with existing manufacturing infrastructure while achieving the desired resistive switching functionality, avoiding the need for incompatible organic or high-temperature materials.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent achieves the desired functionality by changing the structural state of silicon (amorphous vs. crystalline) and its doping configuration rather than introducing entirely new materials. This allows maintaining compatibility with standard silicon fabrication processes while achieving non-volatile memory functionality.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If device sizes are reduced in non-volatile memory, then storage density is improved, but scalability and reliability deteriorate

Engineering Contradiction:
Improvedevice sizeVSAvoidscalability
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent divides the memory cell into distinct functional segments: a resistive switching material layer between two electrodes, with control circuitry separated from the storage element. This segmentation allows independent optimization of each component for scaling while maintaining overall reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the transistor-based control mechanism with a field-effect transistor that controls current through a resistive switching material. This substitution enables better scaling characteristics because the resistive switching material does not suffer from the same short-channel effects and physical limitations as traditional transistors at small dimensions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved yield and performance with low power consumption, high switching speed, and a high current ratio, enabling scalable and reliable non-volatile memory devices suitable for high-density applications without requiring new materials or modifying existing fabrication processes.

Implementation Method 1

a resistive switching material overlying the one or more first structures and a second surface region of the second dielectric material

Methodology Applied
Scientific EffectResistive switching: Electrical Resistance

Data Source

PatentUS10192927B1Semiconductor device for a non-volatile (NV) resistive memory and array structure for an array of NV resistive memory
Publication Date: 2019.01.29 CROSSBAR INC
  • US10192927B1 patent drawing
  • US10192927B1 patent drawing
  • US10192927B1 patent drawing

AI summary

A method for forming a resistive switching device. The method includes providing a substrate having a surface region and forming a first dielectric material overlying the surface region. A first wiring structure is formed overlying the first dielectric material. The method forms one or more first structure comprising a junction material overlying the first wiring structure. A second structure comprising a stack of material is formed overlying the first structure. The second structure includes a resistive switching material, an active conductive material overlying the resistive switching material, and a second wiring material overlying the active conductive material. The second structure is configured such that the resistive switching material is free from a coincident vertical sidewall region with the junction material.