Heat Generation Resistor Circuit with Dual-Voltage Power Switching

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Solution Overview

Problem

Existing image processing apparatuses face challenges in supplying sufficient power to heaters in low-temperature environments while maintaining power efficiency, as conventional power supplies may become unstable when the driving system is highly loaded.

Innovation Solution

A dual DC power supply system is implemented, allowing the control unit to switch between a first DC power supply for control systems and a second DC power supply for driving systems, with adjustable resistor configurations to ensure stable heating by selectively using different voltage levels based on operational states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single power supply is used to provide power to both control systems and heaters, then device complexity is reduced, but power stability deteriorates when the driving system is highly loaded

Engineering Contradiction:
Improvepower supply configurationVSAvoidpower stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The power supply system is segmented into three independent power supplies: a first power supply for control systems, a second power supply for driving systems, and a third power supply dedicated to heaters. This segmentation isolates the heater power from fluctuations in the driving system, ensuring stable heating power even when the driving system is highly loaded.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the heater is supplied with high power to ensure stable heating in low-temperature environments, then heating reliability is improved, but power consumption increases

Engineering Contradiction:
Improveheating reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control system monitors the operational state of the driving system and automatically switches the heater's power source between the first power supply (when driving system is idle) and the third power supply (when driving system is highly loaded). This self-service mechanism ensures heating reliability is maintained during critical periods without continuously consuming high power.

Inventive Principle:
Principle #25Self-service

3Reliability

If the heater is continuously operated to prevent dew condensation in low-temperature environments, then temperature control reliability is improved, but energy waste occurs when the apparatus is not in use

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the heater's operational state based on the driving system status. When the driving system is highly loaded, the heater operates continuously using the third power supply to prevent dew condensation. When the driving system is idle, the heater can be turned off or operated at reduced power using the first power supply, reducing energy waste while maintaining temperature control reliability when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures consistent and stable heating of heaters to prevent dew condensation, while minimizing power consumption by optimizing power usage based on the apparatus's operational mode.

Implementation Method 1

a resistor circuit section including at least one heat generation resistor configured to heat inside of the image processing apparatus

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250274654A1Image processing apparatus and heat generation resistor circuit
Publication Date: 2025.08.28 CANON KK
  • US20250274654A1 patent drawing
  • US20250274654A1 patent drawing
  • US20250274654A1 patent drawing

AI summary

An image processing apparatus includes a first direct current power supply configured to output a first voltage; a second direct current power supply configured to output a second voltage that is higher than the first voltage; a resistor circuit section including at least one heat generation resistor configured to heat inside of the image processing apparatus; and a control unit configured to switch a power supply to supply the resistor circuit section with power between the first direct current power supply and the second direct current power supply.