Resolver Signal Demodulation With Delay-Compensated Integration Timing

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Solution Overview

Problem

Microcontrollers face inaccuracies in angular position calculations due to external hardware delays during demodulation of amplitude modulated carrier signals from resolvers, making synchronization with original carrier signals difficult and resulting in variable accuracy.

Innovation Solution

The microcontroller is configured to compensate for external hardware delays by synchronizing the integration window of the integrator with the original carrier signal, ensuring a constant angle error that can be easily corrected using software, through the use of a sign delay counter and integrator start counter to adjust the timing of rectification and integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If external hardware is used for signal processing, then device functionality is improved, but timing synchronization deteriorates due to hardware delays

Engineering Contradiction:
Improvesignal processing capabilityVSAvoidangular position calculation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent measures the external hardware delay in advance during system initialization or calibration, storing the measured delay value for subsequent compensation. This preliminary measurement allows the system to account for hardware delays before they affect angular position calculations, resolving the contradiction by preparing correction data ahead of time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where the measured hardware delay is continuously used to compensate for timing errors in the demodulation process. The system feeds back the delay compensation information to the angular position calculation algorithm, ensuring that hardware-induced timing errors are continuously corrected, thus maintaining measurement precision despite using external hardware.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If hardware delay compensation is implemented, then angular position accuracy is improved, but system complexity increases

Engineering Contradiction:
Improveangular position calculation accuracyVSAvoidsignal processing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual model or representation of the hardware delay characteristics through measurement and storage of delay values. Instead of physically modifying the hardware or adding complex real-time correction circuits, the system uses software-based delay compensation based on measured delay profiles, simplifying the overall system while maintaining accuracy.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the timing parameters of the demodulation process based on the measured hardware delay. By adjusting the integration window timing or sampling points according to the measured delay, the system compensates for hardware effects without adding physical complexity. This parameter-based compensation approach maintains simplicity while improving accuracy.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If integration window timing is adjusted for delay compensation, then demodulation accuracy is improved, but processing time increases

Engineering Contradiction:
Improvedemodulation accuracyVSAvoidsignal processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent pre-calculates and stores the optimal integration window timing offsets based on measured hardware delays during system initialization. This preliminary setup eliminates the need for real-time timing adjustments during signal processing, as the compensation parameters are already prepared. The integration window timing is adjusted once during setup, and then reused for all subsequent demodulation operations, avoiding repeated processing overhead.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11177987B1Resolver signal processing
Publication Date: 2021.11.16 INFINEON TECHNOLOGIES AG
  • US11177987B1 patent drawing
  • US11177987B1 patent drawing
  • US11177987B1 patent drawing

AI summary

Processing a resolver signal by a microcontroller includes generating, by a carrier signal generator, a carrier signal for output to a resolver; receiving modulated carrier signals from a resolver via hardware that is external to the microcontroller; integrating, by an integrator, respective integrator input signals which are based on the modulated carrier signals, to generate respective envelope signals, wherein a start of an integration window of the integrator is set with respect to a start of the carrier signal; and determining an angular position sensed by the resolver based on the envelope signals.