Resonance Impedance Sensor for Real-Time Cell Viability Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for monitoring cell culture parameters, such as cell viability, lactate, glutamine, osmolality, pyruvate, amino acids, product purity, and trace elements, are limited by the inability to measure these parameters in real-time and in-line due to difficulties with existing sensor technologies, requiring offline sampling and analysis which can lead to contamination and reduced sterility.

Innovation Solution

A sensor system that generates multiple frequencies and uses resonance impedance spectral analysis to differentiate between viable and nonviable cells by correlating spectral parameters, allowing for real-time, in-line monitoring of cell culture reactions without the need for periodic sampling, utilizing a dielectric conformal layer for protection and biocompatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If offline sampling and analysis methods are used to monitor cell culture parameters, then measurement capabilities are available for parameters like cell viability and metabolite concentrations, but real-time monitoring is not achieved and contamination risks increase

Engineering Contradiction:
Improvecell viability measurementVSAvoidreal-time monitoring capability
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces mechanical sampling and offline analysis systems with an electrical impedance-based sensing system. The sensor uses electrical signals to directly measure cell viability and other parameters in real-time within the bioreactor, eliminating the need for physical sampling, transport, and laboratory analysis, thus achieving continuous real-time monitoring without time loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an impedance sensor as an intermediary device that indirectly measures cell viability by detecting changes in electrical impedance caused by cell properties. This intermediary approach allows real-time monitoring of cell viability without direct contact or sampling, resolving the contradiction between measurement capability and real-time response

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If offline sampling is performed to analyze cell culture parameters, then parameter measurement is possible, but sterility is compromised and contamination risk increases

Engineering Contradiction:
Improvecell culture parameter measurementVSAvoidsterility maintenance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The impedance sensor acts as an intermediary that measures cell culture parameters through electrical fields without requiring physical sampling. The sensor can be sterilized and sealed within the bioreactor system, maintaining sterility while enabling continuous parameter measurement, thus resolving the contradiction between measurement capability and sterility maintenance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensor system is designed to be self-contained and sterilizable within the bioreactor environment. The sensor itself performs the measurement function without requiring external sampling operations, eliminating the sterility-compromising steps of sampling, transport, and handling, thus maintaining reliability

Inventive Principle:
Principle #25Self-service

3Ease of operation

If conventional impedance measurement is used to monitor cell culture, then simple measurement is achieved, but differentiation between viable and nonviable cells is insufficient

Engineering Contradiction:
Improvemeasurement simplicityVSAvoidcell viability differentiation
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent segments the impedance measurement into multiple frequency components (e.g., low frequency, mid frequency, high frequency) that probe different aspects of cell properties. By analyzing the differential response at these segmented frequency points, the system can distinguish between viable and nonviable cells while maintaining the simplicity of electrical measurement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds the frequency dimension to the conventional single-point impedance measurement. By measuring impedance across multiple frequencies rather than a single value, the system creates a spectral fingerprint that enables differentiation of cell viability states while extending the simple electrical measurement approach into a more informative multidimensional measurement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous, independent, and real-time determination of viable and nonviable cell concentrations, enhancing sterility and reducing contamination risks, while providing more accurate and comprehensive monitoring of cell culture parameters compared to conventional methods.

Implementation Method 1

A sensor system that generates multiple frequencies and uses resonance impedance spectral analysis to differentiate between viable and nonviable cells

Methodology Applied
Scientific EffectResonance impedance: Resonance

Implementation Method 2

receiving a signal from the sensor, wherein the signal is representative of resonance impedance spectra of the cell culture reaction over a measured spectral frequency range

Methodology Applied
Scientific EffectImpedance spectroscopy: Electrical Impedance Tomography

Implementation Method 3

utilizing a dielectric conformal layer for protection and biocompatibility

Methodology Applied
Scientific EffectDielectric property: Dielectric

Data Source

PatentEP3090254B1Method for real-time sensing of viable and nonviable cells
Publication Date: 2024.03.20 GLOBAL LIFE SCIENCES SOLUTIONS USA LLC
  • EP3090254B1 patent drawingFigure 1
  • EP3090254B1 patent drawingFigure 2
  • EP3090254B1 patent drawingFigure 3~4

AI summary

Provided herein are techniques for identification of viable and nonviable cells in a cell culture that include measuring a resonance impedance spectral response of at least one resonator in proximity to the cell culture and correlating the measured response to the concentration of viable cells in cell culture and/or the concentration of nonviable cells in cell culture.