Resonant Optical Cavity Structure for Deep UV Light Extraction

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Solution Overview

Problem

Conventional light emitting diodes (LEDs) exhibit poor light extraction efficiency due to high refractive indices and numerous optical modes, limiting the useful production of light, especially in deep ultraviolet wavelengths where material and design challenges are more pronounced.

Innovation Solution

A resonant optical cavity light emitting device is designed with a substrate, reflective layers, spacer regions, and a light emitting region configured to emit deep ultraviolet wavelengths, utilizing aluminum as a reflector and AlN or AlGaN materials to optimize the optical cavity thickness and refractive index for improved light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional LED structures with high refractive index materials are used, then the device can be manufactured with standard materials, but light extraction efficiency is poor due to small escape cone and total internal reflection

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces vertical cavity resonance by adding the vertical dimension to the optical path. The optical cavity extends perpendicular to the substrate, creating resonant modes that enhance light extraction in the vertical direction, thereby overcoming the limitation of small escape cone in planar devices

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the optical parameters by introducing a resonant optical cavity with specific thickness (less than or equal to K·λ/n) and using reflective layers with specific reflectivity (>90%). These parameter changes create resonant conditions that enhance light extraction efficiency at specific wavelengths

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the optical cavity thickness is reduced to enhance resonance effect, then light extraction efficiency improves, but the device becomes more sensitive to manufacturing tolerances

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcavity thickness tolerance
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent uses composite structures combining semiconductor materials (AlN, AlGaN) with metallic reflective layers (aluminum). This composite approach allows the cavity to achieve resonant enhancement while the reflective layers provide robust wavelength selectivity, reducing sensitivity to exact cavity thickness variations

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resonant optical cavity design enhances light extraction efficiency by reducing non-propagating optical modes and increasing the overlap of propagating modes with the light emitting region, effectively addressing the limitations of existing LEDs in deep ultraviolet wavelengths.

Implementation Method 1

The optical cavity can be designed with a resonance to improve emission of a particular wavelength

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a first reflective layer, a first spacer region, a light emitting region, a second spacer region, and a second reflective layer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

In light emitting diodes (LEDs), electrons and holes injected from the p-type and n-type source regions recombine within the intrinsic region, generating light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11810999B2Resonant optical cavity light emitting device
Publication Date: 2023.11.07 SILANNA UV TECH PTE LTD
  • US11810999B2 patent drawing
  • US11810999B2 patent drawing
  • US11810999B2 patent drawing

AI summary

Resonant optical cavity light emitting devices are disclosed, where the device includes a substrate, a first spacer region, a light emitting region, a second spacer region, and a reflector. The light emitting region is configured to emit a target emission deep ultraviolet wavelength and is positioned at a separation distance from the reflector. The reflector may be a distributed Bragg reflector. The device has an optical cavity comprising the first spacer region, the second spacer region and the light emitting region, where the optical cavity has a total thickness less than or equal to K·λ/n. K is a constant ranging from 0.25 to 10, λ is the target wavelength, and n is an effective refractive index of the optical cavity at the target wavelength.