Resonant Cavity Insulation Resistance Detection Circuit

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Solution Overview

Problem

The existing insulation resistance detection methods for high-voltage power battery packs in electric vehicles suffer from low precision due to uncertainties in capacitor capacitance values and the neglect of parasitic capacitance, leading to inaccurate insulation resistance measurements.

Innovation Solution

The introduction of a resonant cavity with an inductor and capacitor in the detection circuit, which considers parasitic capacitance, improves the precision of insulation resistance detection by constructing equations based on alternating-current signals and voltages to calculate insulation resistance parallel values and parasitic capacitance parallel values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the active injection method is used for insulation resistance detection, then the detection speed is improved, but the measurement precision deteriorates due to capacitor value deviations and parasitic capacitance

Engineering Contradiction:
Improvedetection speedVSAvoidinsulation resistance measurement precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent introduces a resonant cavity as an intermediary component between the alternating-current signal source and the battery. The resonant cavity includes a capacitor and inductor that create a resonant effect at a specific frequency, allowing the system to operate in a resonant state where the impedance characteristics are stabilized and less sensitive to component tolerances. This intermediary resonant structure mediates the interaction between the signal source and the battery, reducing the direct impact of capacitor value deviations and parasitic capacitance on measurement precision while maintaining fast detection speed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the capacitance value of the capacitor is used for calculation, then the insulation resistance parallel value can be obtained, but the measurement precision deteriorates due to low precision of the capacitance value

Engineering Contradiction:
Improveinsulation resistance measurement precisionVSAvoidcapacitance value precision
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the operating parameters by introducing a resonant frequency condition. Instead of relying on precise knowledge of the capacitor value across all frequencies, the system operates at a specific resonant frequency where the relationship between voltage, current, and impedance is simplified and more robust. The resonant frequency ω satisfies ω² = 1/(LC), where L is the inductance and C is the capacitance. At this frequency, the reactive components cancel out, and the system's response becomes primarily resistive, reducing sensitivity to capacitor value variations and improving measurement reliability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the active injection method is applied, then the detection efficiency is improved, but the detection precision deteriorates due to parasitic capacitance impact

Engineering Contradiction:
Improvedetection efficiencyVSAvoiddetection precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent converts the harmful effect of parasitic capacitance into a beneficial factor by operating in a resonant state. The parasitic capacitance, which normally causes measurement errors in the active injection method, is compensated for by the resonant cavity's capacitive and inductive components. When the system operates at the resonant frequency, the total reactive impedance becomes zero, and the parasitic capacitance is effectively canceled by the inductive reactance of the resonant cavity. This transforms the previously harmful parasitic effect into a neutral or even beneficial factor that stabilizes the measurement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of insulation resistance detection by mitigating the impact of capacitor precision deviations and parasitic capacitance, resulting in improved detection precision for high-voltage power battery packs.

Implementation Method 1

The introduction of a resonant cavity with an inductor and capacitor in the detection circuit, which considers parasitic capacitance, improves the precision of insulation resistance detection

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11243259B2Insulation resistance detection circuit, detection method, and detection apparatus
Publication Date: 2022.02.08 YINWANG INTELLIGENT TECHNOLOGIES CO LTD
  • US11243259B2 patent drawing
  • US11243259B2 patent drawing
  • US11243259B2 patent drawing

AI summary

An insulation resistance detection circuit, detection method, and detection apparatus are provided. The circuit includes an alternating-current signal source, a resonant cavity, a first resistor, a second resistor, a third resistor, a fourth resistor, a first switch, and a second switch. The alternating-current signal source is sequentially connected to the first resistor, the resonant cavity, the first switch, the second resistor, and the third resistor in series to form a loop. The first resistor is connected to a positive electrode of the alternating-current signal source, and the third resistor is connected to a negative electrode of the alternating-current signal source. One end of the second switch is connected to a negative electrode of a to-be-detected battery, the other end of the second switch is connected to the fourth resistor, and the other end of the fourth resistor is connected to ground.