Resonant Power Converter Switching to Limit EMI Noise

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Solution Overview

Problem

Existing power converters that convert DC power to AC power using soft switching techniques often experience increased radiation noise, which can lead to electromagnetic interference (EMI) issues.

Innovation Solution

The power converter incorporates a bidirectional switch, a resonant capacitor, a resonant inductor, a regenerative element, and a limiter to control the voltage variation rate, thereby reducing radiation noise during soft switching operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If soft switching is implemented in the power converter, then switching losses are reduced, but radiation noise increases

Engineering Contradiction:
Improveswitching lossesVSAvoidradiation noise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

A bidirectional switch is introduced as an intermediary component between the main switching elements and the resonant circuit. This bidirectional switch controls the charging and discharging of the resonant capacitor, mediating the interaction between the switching operations and the resonant oscillations, thereby enabling soft switching while controlling voltage variation rates to reduce radiation noise

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the voltage variation rate parameter by using the bidirectional switch to control the charging/discharging timing of the resonant capacitor. By adjusting when the bidirectional switch turns on/off, the voltage across the main switching elements changes more gradually, reducing high-frequency noise while maintaining soft switching benefits

Inventive Principle:
Principle #35Parameter changes

2Speed

If the voltage variation rate is not limited, then switching speed is maintained, but electromagnetic interference increases

Engineering Contradiction:
Improveswitching speedVSAvoidelectromagnetic interference
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The bidirectional switch operates in periodic cycles, alternately charging and discharging the resonant capacitor at specific timing intervals. This periodic action creates controlled voltage transitions that maintain switching functionality while limiting the rate of voltage change to reduce electromagnetic interference

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The resonant capacitor is charged beforehand through the bidirectional switch before the main switching elements operate. This pre-charging creates a cushioning effect that softens the voltage transitions, reducing the abrupt voltage changes that cause electromagnetic interference while maintaining adequate switching speed

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively limits the absolute value of the voltage variation rate, reducing radiation noise and electromagnetic interference, thus enhancing the converter's performance and reliability.

Implementation Method 1

The auxiliary circuit includes two capacitors, a coil (resonant inductor), and a bidirectional switch. When making soft switching of the first switching element and the second switching element

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

The limiter limits an absolute value of a voltage variation rate of a voltage applied between the first and second terminals of the bidirectional switch to a threshold value or less

Methodology Applied
Scientific EffectVoltage variation rate limiting:

Data Source

PatentUS20250158539A1Power converter
Publication Date: 2025.05.15 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250158539A1 patent drawing
  • US20250158539A1 patent drawing
  • US20250158539A1 patent drawing

AI summary

In a bidirectional switch of a power converter, a first terminal thereof is connected to a connection node between a first switching element and a second switching element. A resonant capacitor is connected between the first terminal of the bidirectional switch and a second DC terminal. A resonant inductor is connected to a second terminal of the bidirectional switch. A regenerative element is connected between the resonant inductor and the second DC terminal. A first control unit controls the first switching element and the second switching element. A second control unit controls the bidirectional switch. A limiter limits the absolute value of a voltage variation rate of a voltage applied between the first and second terminals of the bidirectional switch to a threshold value or less.