Resonant Converter Frequency Control via Input Voltage Sensing

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Solution Overview

Problem

Resonant converters with open-loop control exhibit poor line regulation performance, which is inadequate for applications requiring high power quality, and the use of optical couplers in closed-loop systems increases costs.

Innovation Solution

A control method and circuit for a resonant converter that adjusts the switching frequency based on the comparison of the input voltage with a reference threshold voltage, using a clock generator and frequency adjusting circuit to sense the input voltage and adjust the clock signal, thereby maintaining a constant output voltage without the need for closed-loop feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If open-loop control is used in resonant converter, then cost is reduced by eliminating optical couplers, but line regulation performance deteriorates

Engineering Contradiction:
ImprovecostVSAvoidline regulation performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by detecting the input voltage before it causes output voltage variation, and proactively adjusting the switching frequency in advance to compensate for the expected change. The frequency adjusting circuit senses input voltage changes and modifies the clock signal frequency before the output voltage deviates significantly, thereby achieving good line regulation performance in open-loop control without requiring feedback components like optical couplers.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If switching frequency is adjusted to compensate for input voltage changes, then line regulation performance is improved, but control circuit complexity increases

Engineering Contradiction:
Improveline regulation performanceVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the switching frequency parameter in response to input voltage changes. The frequency adjusting circuit modifies the clock signal frequency based on the detected input voltage level, creating a simple yet effective control mechanism that improves line regulation performance without introducing complex control circuits. The solution changes the operating frequency parameter to compensate for input variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical or electronic feedback mechanisms (such as optical couplers in closed-loop systems) with a simpler frequency adjustment mechanism. By substituting the need for isolated feedback hardware with a direct frequency modulation approach based on input voltage sensing, the circuit achieves comparable or superior line regulation with reduced complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides good line regulation performance and maintains a stable output voltage, addressing the limitations of open-loop resonant converters while reducing costs by eliminating the need for optical couplers.

Implementation Method 1

a resonant tank with a characteristic resonant frequency

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

a transformer having a primary winding and a secondary winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11258368B2Resonant converter circuit with switching frequency control based on input voltage
Publication Date: 2022.02.22 MONOLITHIC POWER SYSTEMS INC
  • US11258368B2 patent drawing
  • US11258368B2 patent drawing
  • US11258368B2 patent drawing

AI summary

A control method for regulating the switching frequency of a resonant converter having an input terminal to receive an input voltage and an output terminal to output an output voltage. The control method is sensing the input voltage and adjusting the switching frequency based on the comparison of the input voltage with a reference threshold voltage. When the input voltage is less than the reference threshold voltage, the switching frequency is adjusted to decrease, and when the input voltage is higher than the reference threshold voltage, the switching frequency is adjusted to increase.