Resonant Current Measurement Using a State-Space Observer ADC

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Solution Overview

Problem

Conventional power converter control systems face latency issues due to high frequency switching, leading to phase delay and instability, which is exacerbated by the need for increased control bandwidth with the adoption of GaN HEMT devices, requiring a reduction in iTank ADC latency by a factor of 10× to maintain stability.

Innovation Solution

The implementation of a state space observer and a hybrid ADC that uses a comparator and counter to iteratively refine current approximations, eliminating the need for successive approximation methods and reducing latency to 10 ns, allowing GaN HEMT devices to operate at increased switching frequencies with improved stability and enabling a 3× reduction in transformer size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the switching frequency is increased to improve power conversion efficiency, then productivity increases, but phase delay increases causing control instability

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcontrol stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system performs preliminary actions by predicting future current values using a state-space model before the actual measurement is available. The predictor uses the system model and previous measurements to estimate the current at the next sampling instant, effectively compensating for the measurement delay and maintaining control stability at high switching frequencies.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A state-space predictor acts as an intermediary between the delayed current measurement and the control loop. Instead of directly using the delayed measurement, the predictor generates an intermediate estimated value that reflects the current state, bridging the gap caused by measurement latency and enabling stable high-frequency operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the control bandwidth is increased to improve responsiveness, then speed increases, but phase delay causes negative feedback to become positive feedback

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidfeedback stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The predictor performs preliminary calculation of the current value before it is actually measured, allowing the control loop to operate with future-predicted values rather than delayed past values. This eliminates the phase delay that would otherwise cause feedback instability at high bandwidths.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a 12-bit SAR ADC is used to achieve high measurement precision, then measurement precision improves, but latency increases by requiring up to 12 successive approximations

Engineering Contradiction:
Improvecurrent measurement precisionVSAvoidADC conversion latency
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The state-space predictor performs preliminary estimation of the current value using the system model and previous measurements. This predicted value is available immediately without requiring the full 12-bit SAR ADC conversion process, providing low-latency current information for the control loop while maintaining sufficient precision through the predictive algorithm.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240055971A1Methods and apparatus for measuring resonant current in a power converter
Publication Date: 2024.02.15 ENPHASE ENERGY INC
  • US20240055971A1 patent drawing
  • US20240055971A1 patent drawing
  • US20240055971A1 patent drawing

AI summary

An apparatus for measuring current in a power converter is provided. The apparatus comprises a state space observer configured to provide a statistically most probable state of the power converter and an analog digital converter comprising a comparator configured to compare a first state space observer current approximation to a real time current input signal to determine if the first state space observer current approximation is too high or too low and a counter configured to be incremented or decremented based on a result of a comparison at the comparator, wherein an output of the counter is input to the state space observer and added to the first state space observer current approximation to calculate a second state space observer current approximation that will be one count closer to a final correct value.