Resonant Driving Device for Power Switch Gate Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional driving methods for high-frequency power converters face high driving losses, especially under light loads, and the lossless driving method suffers from oscillations that reduce reliability and increase turn-on resistance.

Innovation Solution

A driving device and method utilizing a resonant inductor and bridge arms with switches to control the gate voltage of a power switch, ensuring equal potentials at midpoints to suppress oscillations and reduce losses by feeding back energy to the power supply, thereby stabilizing the switching process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the switching frequency is increased to achieve high power density, then the power density is improved, but the driving loss is significantly increased

Engineering Contradiction:
Improvepower densityVSAvoiddriving loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the driving loss is detected and fed back to the controller. The controller then adjusts the driving voltage amplitude dynamically based on this feedback, optimizing the balance between power density and driving loss. This closed-loop control ensures that the system operates at optimal efficiency across varying load conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of the driving voltage amplitude based on real-time operating conditions. The controller modifies the voltage characteristics adaptively according to the load state and switching frequency, transforming a static driving approach into a dynamic one that responds to changing system requirements, thereby reducing driving loss while maintaining high power density.

Inventive Principle:
Principle #15Dynamics

2Power

If the switching frequency is increased, then the power density is improved, but the ratio of driving loss to total loss increases under light load

Engineering Contradiction:
Improvepower densityVSAvoidloss ratio under light load
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies partial action by adjusting the driving voltage amplitude to match the actual load requirements. Under light load conditions, the driving voltage is reduced to the minimum necessary level, avoiding excessive energy expenditure. This selective adjustment ensures that the driving loss remains proportional to the actual power being delivered, maintaining reliability across all load conditions.

Inventive Principle:
Principle #16Partial or excessive action

3Speed

If the driving voltage amplitude is increased to improve switching speed, then the switching speed is improved, but the driving loss is increased

Engineering Contradiction:
Improveswitching speedVSAvoiddriving loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent changes the parameter of driving voltage amplitude dynamically based on operating conditions. Instead of using a fixed high voltage to ensure fast switching, the system adjusts the voltage amplitude to the optimal level required for each switching event. This parameter optimization reduces unnecessary energy expenditure while maintaining adequate switching speed performance.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If conventional push-pull circuit is used to control power switch, then the circuit structure is simple, but the driving loss is high and proportional to switching frequency

Engineering Contradiction:
Improvecircuit structureVSAvoiddriving loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces a feedback mechanism that monitors driving loss and feeds this information back to the controller. The controller then adjusts the driving voltage characteristics accordingly, creating a closed-loop system that optimizes energy efficiency. This feedback approach allows the simple push-pull circuit structure to operate with significantly reduced driving loss by adapting its voltage output to actual system needs.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces driving losses and improves reliability by suppressing oscillations and maintaining a stable gate voltage, even at high frequencies, leading to lower turn-on resistance and reduced energy consumption.

Implementation Method 1

a resonant inductor Lr and diodes D1, D2 are added on the basis of push-pull output

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the power supply VDD charges a gate capacitor Cgs of the power switch Q through the switch S1

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the diode D1 is turned on, and a current of the resonant inductor is freewheeled through the diode D1

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS11671093B2Driving device and control method
Publication Date: 2023.06.06 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US11671093B2 patent drawing
  • US11671093B2 patent drawing
  • US11671093B2 patent drawing

AI summary

The present invention provides a driving device and a control method. The driving device is configured to drive a power switch and includes a power supply, a first bridge arm coupled to the power supply, a second bridge arm coupled in parallel to the first bridge arm, and a resonant inductor. The first bridge arm includes a first switch and a second switch connected to a first midpoint, the second bridge arm comprises a first semiconductor element and a second semiconductor element connected to a second midpoint, and the resonant inductor is coupled between the first midpoint and the second midpoint. The control method includes turning on the first switch for a first period such that the power supply charges a gate electrode of the power switch; and in response to a decrease of a current of the resonant inductor to a first threshold value, turning on the first switch again for a second period such that a potential of the first midpoint is equal to a potential of the second midpoint.