Resonant Gate Driver for Power Switches

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Solution Overview

Problem

Conventional gate drivers for solid state switches in electrified vehicles experience significant switching losses due to the high voltages and currents required, leading to inefficiencies and stress on semiconductor devices, particularly during turn-on and turn-off transitions.

Innovation Solution

A resonant circuit is employed to recirculate energy between an inductor and the gate, converting a negative charge to a positive charge during turn-on and vice versa during turn-off, reducing switching losses by utilizing a high-side switch to latch the positive charge and manage energy efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional gate drivers are used for solid state switches in electrified vehicles, then the switching operation can be performed, but significant switching losses occur due to high voltages and currents

Engineering Contradiction:
Improveswitching lossesVSAvoidhigh voltages and currents
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The resonant gate driver recovers energy that would otherwise be lost during switching transitions. The inductor stores energy during turn-on and returns it during turn-off, and vice versa, converting negative charge to positive charge and recovering switching losses instead of dissipating them as heat

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The gate driver utilizes periodic resonant oscillations between the inductor and gate capacitance to achieve energy recirculation. The switching process employs periodic charge and discharge cycles that convert energy back and forth, transforming the harmful switching losses into useful periodic energy recovery

Inventive Principle:
Principle #19Periodic action

2Loss of energy

If high-side switch latching is used to manage energy recirculation, then switching losses are reduced, but the circuit complexity increases

Engineering Contradiction:
Improveswitching lossesVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The resonant gate driver is a self-contained circuit that manages its own energy recirculation internally through the inductor and high-side switch combination. The circuit automatically converts negative charge to positive charge and recirculates energy without requiring external intervention or additional control circuitry, making the added complexity self-justifying through its energy recovery capability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces switching losses on the control side of power switches, improving the efficiency and longevity of semiconductor devices by optimizing energy recirculation during transitions.

Implementation Method 1

The inductor may be configured to, during turn-on, induce a field based on the negative potential, and convert the field to a current to inject a positive charge onto the gate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The resonant circuit may include an inductor and be configured to recirculate charge during turn-off by inducing a first field based on a positive charge from a gate caused by the positive potential, and in response to reversal of a voltage across the inductor, collapsing the first field to draw charge from the gate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

A resonant circuit is employed to recirculate energy between an inductor and the gate

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10211827B2Resonant gate driver
Publication Date: 2019.02.19 FORD GLOBAL TECH LLC
  • US10211827B2 patent drawing
  • US10211827B2 patent drawing
  • US10211827B2 patent drawing

AI summary

A gate driver of a power device includes a power supply and a resonant circuit. The power supply may have a positive potential and a negative potential. The resonant circuit may include an inductor and be configured to recirculate charge during turn-off by inducing a first field based on a positive charge from a gate caused by the positive potential, and in response to reversal of a voltage across the inductor, collapsing the first field to draw charge from the gate.