Resonant and Polygon Mirror Beam Scanning Engine

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Solution Overview

Problem

Existing scanning-beam display systems face challenges in reducing depth without increasing cost, particularly in large-scale displays where separate scanning beams are needed for each display region, and in achieving high resolution while minimizing the number of lasers or complex beam splitting optics.

Innovation Solution

The implementation of a display system that uses a combination of resonant scanning mirrors and rotating polygon scanning mirrors to create interlaced scan lines across multiple display regions, allowing for precise alignment and modulation of light beams using servo feedback control, thereby reducing system depth and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If separate scanning beams are used for each display region in large-scale displays, then display coverage is improved, but system depth and cost increase

Engineering Contradiction:
Improvedisplay coverageVSAvoidsystem depth
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The display screen is divided into multiple display regions, with each region addressed by a separate scanning beam engine. This segmentation allows each beam to be optimized for its specific region while collectively covering the entire display area, resolving the contradiction between coverage and depth.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces multiple beam scanning engines operating in parallel across different spatial dimensions. By distributing the scanning function across multiple independent beams rather than using a single deep optical path, the system achieves extended display coverage without proportionally increasing depth.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If multiple lasers or complex beam splitting optics are used to achieve high resolution, then image quality is improved, but device complexity and cost increase

Engineering Contradiction:
Improveimage resolutionVSAvoidoptical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Each scanning beam engine is designed as a universal module that can address multiple display regions through coordinated operation. The beam scanning modules perform multiple functions (scanning, focusing, and region-specific addressing) using the same basic components, reducing overall system complexity while maintaining high resolution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of using complex beam splitting optics to direct a single laser beam through multiple paths, the system uses multiple simplified scanning beam engines that independently scan across different regions. This copying approach replaces complex optical networking with parallel simplified units, reducing device complexity while achieving the same resolution.

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If lower accuracy scanning components are used, then cost is reduced, but alignment precision deteriorates

Engineering Contradiction:
Improvecomponent costVSAvoidbeam alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system incorporates feedback mechanisms that allow lower accuracy scanning components to be dynamically adjusted during operation. By monitoring beam position and scan line timing, the system compensates for component inaccuracies in real-time, maintaining precise alignment while using more affordable scanning components.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a reduction in the depth of the display system while maintaining high resolution and reducing costs, by utilizing lower accuracy and lower cost scanning components and minimizing the need for complex optics or multiple lasers.

Implementation Method 1

a resonant scanning mirror configured to scan the light beam along a first scanning direction across the associated display region

Methodology Applied
Scientific EffectResonant oscillation: Resonance

Implementation Method 2

a polygon scanning mirror to scan the light beam along a second scanning direction across the associated display region. The polygon scanning mirror has a plurality of facets

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250069533A1Beam scanning engine and display system with multiple beam scanners
Publication Date: 2025.02.27 MSSL CONSOLIDATED INC
  • US20250069533A1 patent drawing
  • US20250069533A1 patent drawing
  • US20250069533A1 patent drawing

AI summary

A display system includes a display screen, a light source to generate a light beam to be modulated in accordance with image data, and a beam scanning module to receive the light beams and to direct the light beam onto an associated display region of the display screen. The beam scanning module includes a resonant scanning mirror configured to scan the light beam along a first scanning direction across the associated display region, and a polygon scanning mirror to scan the light beam along a second scanning direction across the associated display region.