Resonant Power Supply Controller Dynamic On-Time Adjustment

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Solution Overview

Problem

Resonant power supply converters face challenges in providing efficient output power protection and responsive voltage regulation, particularly with slow response times to input voltage changes and asymmetrical on-time and off-time operation.

Innovation Solution

A resonant power supply system with a power supply controller that includes a compensation circuit to adjust the on-time of power switches based on input voltage changes, using a capacitive divider and feedback network to minimize phase shift and eliminate DC offset, and a power control circuit to regulate output voltage and power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a resonant power supply converter operates with a tuned circuit including a resonant capacitor, then power conversion efficiency is improved, but response time to input voltage changes becomes slow

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidresponse time to input voltage changes
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The patent implements dynamic adjustment of the resonant frequency by varying the resonant capacitance value based on detected input voltage conditions. The controller monitors input voltage and dynamically reconfigures the resonant circuit parameters to maintain optimal operating frequency under varying line conditions, thereby preserving efficiency while improving response time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (resonant frequency, switching duty cycle) in response to input voltage variations. By detecting input voltage changes and adjusting the resonant circuit parameters accordingly, the converter maintains efficient operation across different input conditions while responding quickly to voltage changes.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a resonant power supply converter uses a tuned circuit with resonant capacitor, then power conversion efficiency is improved, but output power protection becomes complex

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidoutput power protection mechanism
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent incorporates feedback mechanisms that monitor output power conditions and provide real-time information to the controller. By using feedback from output current and voltage sensing, the system can detect over-power conditions and adjust switching parameters accordingly, providing protection without requiring complex additional circuitry.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The resonant converter utilizes its inherent resonant characteristics and control circuitry to provide self-protection against over-power conditions. The controller monitors operating parameters and automatically adjusts switching duty cycle or frequency to prevent excessive power delivery, eliminating the need for separate complex protection circuits.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a resonant power supply converter operates with fixed duty cycle, then circuit operation is simplified, but on-time and off-time symmetry deteriorates

Engineering Contradiction:
Improvecircuit operationVSAvoidon-time and off-time symmetry
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic duty cycle adjustment based on detected input voltage conditions. The controller varies the switching duty cycle to maintain symmetrical on-time and off-time periods, ensuring balanced operation of the resonant circuit while adapting to changing input conditions. This dynamic control preserves circuit simplicity while achieving timing symmetry.

Inventive Principle:
Principle #15Dynamics

4Reliability

If a resonant power supply converter uses complex protection circuits, then output power protection is improved, but device complexity increases

Engineering Contradiction:
Improveoutput power protectionVSAvoidprotection mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent makes the control circuitry perform multiple functions: primary voltage regulation, over-power protection, and operational monitoring. By integrating these functions into a single control architecture that leverages the resonant circuit's natural characteristics, the system achieves reliable protection without adding separate complex protection circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9520795B2Method of forming a power supply controller and structure therefor
Publication Date: 2016.12.13 SEMICON COMPONENTS IND LLC
  • US9520795B2 patent drawing
  • US9520795B2 patent drawing
  • US9520795B2 patent drawing

AI summary

In one embodiment, a power supply controller may be configured to form a status signal that is representative of a secondary current by substantially removing a primary magnetization component from a primary current signal and to use the status signal to form a first signal that is representative of a delivered output power, and configured to adjust an on-time of one of a first or second switch responsively to the delivered output power.