Resonant Pulse Generator Circuit for Low-Loss DBD Power

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Solution Overview

Problem

Existing electrical pulse generators for dielectric barrier discharge devices face challenges with high switching losses, require oversized components, and are costly due to the use of high-voltage diodes and complex control strategies, which complicates the management of parasitic elements like resistance and leakage inductance.

Innovation Solution

An electrical pulse generator with a step-up transformer and a magnetic core designed to saturate during discharge, allowing energy recovery without switching losses, using a controlled switch and diodes to manage current peaks, and a control module for optimal power control strategies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional electrical pulse generator is used to power dielectric barrier discharge devices, then energy can be transferred to the discharge, but significant switching losses occur and components must be oversized to handle current peaks

Engineering Contradiction:
Improveswitching lossesVSAvoidcomponent sizing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies dynamic operation by controlling the switch to operate at specific moments in the discharge cycle when current is minimal, and by using a resonant circuit that dynamically adjusts energy transfer. The controlled switch operates in a regime where it experiences minimal current stress, and the resonant tank circuit dynamically exchanges energy between inductive and capacitive elements, enabling efficient power transfer without requiring oversized components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes operating parameters by using a resonant frequency-based approach rather than conventional fixed-frequency switching. The circuit operates at the resonant frequency of the LC tank, which fundamentally changes the current waveform and timing characteristics. This parameter change allows the switch to experience near-zero voltage or current during switching transitions, eliminating switching losses without requiring oversized components.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If high-voltage diodes are used in the generator circuit, then energy recovery is possible, but manufacturing costs increase significantly

Engineering Contradiction:
Improveenergy recoveryVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent extracts the high-voltage diode from the circuit topology and replaces it with a resonant LC tank circuit and controlled switch arrangement. The energy recovery function traditionally performed by high-voltage diodes is achieved instead through the resonant exchange of energy between the inductor and capacitor, eliminating the need for expensive high-voltage diodes while maintaining energy recovery capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive high-voltage diodes with simpler, lower-cost components including standard capacitors, inductors, and low-voltage controlled switches. These cheaper components perform the same energy recovery function through resonant operation, significantly reducing manufacturing costs while maintaining the essential energy recovery capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If power switches are sized to support significant current peaks during discharge, then reliable operation is achieved, but switching losses increase and control becomes complicated

Engineering Contradiction:
Improveswitch reliabilityVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent uses preliminary action by pre-charging the capacitive element during the charging phase, so that when the discharge phase begins, the energy is already stored and ready for transfer. The controlled switch is closed at the optimal moment when current is minimal, and the pre-charged capacitor immediately begins transferring energy through the resonant circuit, avoiding the need for the switch to handle large current peaks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic action through oscillatory discharge cycles where energy alternates between the inductive and capacitive elements of the resonant tank. This periodic energy exchange creates a controlled current waveform with predictable minima, allowing the switch to operate at optimal points in the cycle with minimal current stress, ensuring reliability without excessive switching losses.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces switching losses, eliminates the need for oversized components, and lowers manufacturing costs by efficiently managing current peaks and energy transfer, ensuring stable operation of dielectric barrier discharge devices.

Implementation Method 1

an inductance intended to store energy supplied, during a charging phase, by a source direct voltage to two terminals of powering the generator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

transferring said energy to the dielectric barrier discharge device during a discharge phase via a transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the magnetic core being dimensioned to saturate magnetically as soon as a variation in magnetic flux, greater than the first variation in magnetic flux, passes through it

Methodology Applied
Scientific EffectMagnetic saturation: Magnetic Saturation

Data Source

PatentEP3504795B1Electrical pulse generator
Publication Date: 2020.10.14 CLARTEIS
  • EP3504795B1 patent drawingFigure 1~2
  • EP3504795B1 patent drawingFigure 3a~3b
  • EP3504795B1 patent drawingFigure 3c~3d

AI summary

The invention relates to a pulse generator (10) comprising an inductor (Lstock) that is intended to store energy that is delivered, during a charge phase, by a DC voltage source (30) to two power supply terminals of the generator (10), and to transfer said energy to the dielectric-barrier discharge device (20) during a discharge phase via a transformer (Ts), the generator (10) further comprising: - an arrangement of a first (40) and of a second (50) circuits in series that are connected at a node N of the generator (10); the first circuit (40) comprising two branches (41, 42), one of the two branches (41) comprising the inductor (Lstock), and the other branch (42) comprising a diode (D1) and the transformer (Ts), the secondary circuit (Ts2) being connected to the dielectric-barrier discharge device (20); - the second circuit (50) comprising a controlled switch (T1).