Resonant Scanner Drive System for Microspectrometer Grating

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Solution Overview

Problem

Conventional gas analyzers, particularly mainstream spectrometers, face challenges in measuring multiple gas concentrations or partial pressures with high resolution due to bulkiness, weight, and cost issues, especially when dealing with multiple or overlapping spectral wavelengths, and require inefficient and expensive electromechanical scanner drives.

Innovation Solution

A compact and lightweight scanning spectrometer using a MEMS-fabricated oscillating mirror with a diffraction grating, which scans the spectrum across a fixed detector, allowing for efficient measurement of multiple gases with improved spectral resolution and reduced manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional electromechanical scanner drives are used to rotate the diffraction grating, then spectral scanning capability is achieved, but the device becomes large, heavy, and expensive

Engineering Contradiction:
Improvespectral resolutionVSAvoidscanner drive weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent replaces conventional electromechanical scanner drives with a resonant piezoelectric ceramic actuator that uses piezoelectric expansion and contraction to oscillate the diffraction grating. This substitution of mechanical actuation with piezoelectric actuation dramatically reduces the size and weight of the moving components while maintaining spectral scanning capability and resolution

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes resonant mechanical vibration of the piezoelectric ceramic at its natural frequency (typically 20-100 kHz) to achieve rapid oscillation of the diffraction grating. By operating at resonance, the system achieves efficient spectral scanning with minimal power consumption and without requiring large mechanical structures, thus reducing overall device weight and size

Inventive Principle:
Principle #18Mechanical vibration

2Measurement precision

If conventional electromechanical scanner drives are used, then spectral scanning is enabled, but power consumption becomes excessive

Engineering Contradiction:
Improvespectral resolutionVSAvoidscanner drive power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent operates the piezoelectric ceramic actuator at its resonant frequency, where the mechanical system naturally oscillates with maximum efficiency. This resonant operation minimizes the power required to drive the diffraction grating, as the system utilizes its own mechanical energy storage rather than requiring continuous external power input, thus dramatically reducing power consumption compared to conventional electromechanical scanners

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent employs periodic oscillation of the diffraction grating at the resonant frequency of the piezoelectric ceramic. This periodic action allows the system to scan the spectrum efficiently by utilizing the natural oscillation cycle, requiring power only during brief activation periods rather than continuous operation, thereby reducing overall energy consumption

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If the diffraction grating is rotated using motor and oscillating linkages, then spectral scanning is achieved, but the device complexity and cost increase

Engineering Contradiction:
Improvewavelength measurement capabilityVSAvoidscanner mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex motor-driven oscillating linkage mechanisms with a simple piezoelectric ceramic actuator that directly couples to the diffraction grating. This substitution eliminates multiple mechanical components (motors, linkages, bearings, gears) and replaces them with a single solid-state piezoelectric element, dramatically simplifying the device structure while maintaining full spectral scanning capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent merges the functions of the motor, oscillating linkages, and grating holder into a single integrated piezoelectric actuator assembly. The piezoelectric ceramic serves simultaneously as the actuator, the oscillation mechanism, and the mounting structure for the diffraction grating, reducing component count and simplifying the overall device architecture

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If conventional spectrometer designs are used, then adequate spectral resolution is achieved, but the device is too large for mainstream patient airway mounting

Engineering Contradiction:
Improvespectral resolutionVSAvoidspectrometer volume
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent replaces bulky electromechanical scanning mechanisms with compact piezoelectric actuators, enabling the entire spectrometer assembly to be miniaturized to dimensions suitable for mounting on patient airways while maintaining adequate spectral resolution for clinical gas analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a linear array detector configuration that captures the entire spectrum simultaneously in one dimension, eliminating the need for mechanical scanning in the temporal dimension. This dimensional change allows the optical path to be folded and compacted into a small volume suitable for mainstream mounting while preserving full spectral measurement capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables robust, cost-effective, and compact gas analysis capable of handling multiple gases with overlapping spectra, providing high sensitivity and efficient spectral data collection, suitable for use in respiratory gas monitoring.

Implementation Method 1

a resonant scanner drive system which employs a piezoelectric ceramic oscillating in response to an applied electrical signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

directed to a diffraction grating where it is diffracted from the grating, spread out into a continuous spectrum

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a resonant scanner drive system which employs a piezoelectric ceramic oscillating in response to an applied electrical signal

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 4

Gases that may be measured exhibit increased absorption (and reduced transmittance) at specific wavelengths in the infrared spectrum such that, the greater the gas concentration, the proportionally greater absorption and lower transmittance

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentEP3029440B1Scanner drive system for microspectrometer grating
Publication Date: 2021.07.28 RIC INVESTMENTS LLC
  • EP3029440B1 patent drawingFigure 1A~2
  • EP3029440B1 patent drawingFigure 1B~3
  • EP3029440B1 patent drawingFigure 4A~4C

AI summary

A spectrometer is disclosed, which comprises a diffraction grating (204); and a resonant scanner drive system (200) comprising: a taut band (202) providing a rotational axis for the diffraction grating (204), wherein the diffraction grating (204) is fastened at a first side of the taut band (202); a permanent magnet (206) fastened to a second side of the taut band (202); and a first and a second spacer (208), wherein the first spacer is provided between the diffraction grating (204) and the taut band (202), wherein the second spacer is provided between the permanent magnet (206) and the taut band (202).