Resonant Switching Power Converter Zero Current Estimation

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Solution Overview

Problem

Conventional resonant switching power converters experience high inrush currents and inefficiencies due to the lack of accurate zero current timing estimation, leading to suboptimal power conversion efficiency and increased power consumption from current sensing components.

Innovation Solution

A resonant switching power converter is designed with a zero current estimation circuit that uses voltage differences across capacitors and inductors to generate operation signals, allowing for zero current switching (ZCS) or zero voltage switching (ZVS) without current sensing resistors or transformers, by estimating zero current timing and controlling switch operations to prevent overlap between charging and discharging processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional switching methods are used without zero current timing estimation, then the power converter can operate continuously, but high inrush currents occur and power conversion efficiency deteriorates

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidzero current timing estimation accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent replaces traditional current sensing methods (using current sensing resistors or transformers) with a voltage-based estimation method. The zero current estimation circuit monitors voltage differences across capacitors and inductors to infer current timing, substituting direct electrical measurement with a voltage-based indirect measurement system. This eliminates the need for physical current sensing components while achieving accurate zero current timing detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces voltage differences across capacitors and inductors as intermediary parameters to estimate current timing. Instead of directly measuring current, the system uses voltage as an intermediary signal that correlates with current timing through the resonant circuit characteristics. The zero current estimation circuit processes these voltage intermediaries to generate accurate timing information for switch control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If current sensing resistors or transformers are used to detect zero current timing, then accurate timing can be achieved, but power consumption increases

Engineering Contradiction:
Improvezero current timing estimation accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent replaces power-consuming current sensing components (resistors and transformers) with a voltage-based estimation circuit. By monitoring voltage differences across existing capacitors and inductors in the resonant circuit, the system eliminates the need for dedicated current sensing hardware, thereby reducing power consumption while maintaining timing accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the existing voltage signals already present in the resonant circuit (across capacitors and inductors) for timing estimation purposes. These voltage signals are byproducts of the normal circuit operation, and the zero current estimation circuit repurposes them for timing detection without requiring additional power-consuming sensing components. The system essentially uses its own operational signals for control purposes.

Inventive Principle:
Principle #25Self-service

3Productivity

If switches are switched without precise zero current timing, then the circuit can operate, but inrush currents increase and efficiency decreases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidswitching control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex current sensing and timing control mechanisms with a simplified voltage-based estimation approach. The zero current estimation circuit uses voltage differences across capacitors and inductors to generate timing signals, eliminating the need for complex current measurement and processing systems while achieving precise switching control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback mechanism where the zero current estimation circuit continuously monitors voltage differences and adjusts switch timing accordingly. The estimation circuit generates timing signals based on real-time voltage conditions, creating a closed-loop control system that automatically adapts to circuit state changes and maintains optimal switching timing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces inrush currents, improves power conversion efficiency, and minimizes power consumption by enabling precise timing for switch operations, thus overcoming the inefficiencies of conventional methods.

Implementation Method 1

resonant switching power converter which is capable of estimating a time point at which zero current occurs

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11552547B2Resonant switching power converter
Publication Date: 2023.01.10 RICHTEK TECH
  • US11552547B2 patent drawing
  • US11552547B2 patent drawing
  • US11552547B2 patent drawing

AI summary

A resonant switching power converter includes: at least one capacitor; switches coupled to the at least one capacitor; at least one charging inductor; at least one discharging inductor; and a zero current estimation circuit. The switches switch electrical connection relationships of capacitors according to an operation signal. The zero current estimation circuit estimates a time point at which a charging resonant current is zero during a charging process and/or estimate a time point at which a discharging resonant current is zero during at least one discharging process according to voltage differences across two ends of the charging inductor and/or the discharging inductor, so as to correspondingly generate a zero current estimation signal. The zero current estimation signal is adopted to generate the operation signal.