Resonator Frame Spacing to Limit Charge-Induced Frequency Drift

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Solution Overview

Problem

Existing resonators with insulating films on their frames can be electrified due to electric fields or pyroelectric effects, leading to changes in the resonant frequency due to Coulomb forces generated by electric charges, which affects the spring constant and stability of the vibration portion.

Innovation Solution

A resonance device design where the inner side surface of the insulating film in the holding portion is positioned at a specific distance from the side wall, reducing the influence of electric charges on the resonant frequency, and incorporating a configuration that minimizes the overlap between the metal layer and conductive film to reduce electrostatic hindrance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an insulating film is formed on the frame to provide electrical insulation, then electrical insulation is improved, but the insulating film becomes electrified due to electric fields or pyroelectric effects, generating Coulomb forces that change the spring constant and resonant frequency

Engineering Contradiction:
Improveelectrical insulationVSAvoidresonant frequency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A ground electrode is introduced as an intermediary between the electrified insulating film and the vibration portion. This ground electrode provides a discharge path for electric charges, preventing Coulomb forces from acting on the vibration portion while maintaining the electrical insulation function of the insulating film.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ground electrode is positioned to preemptively neutralize electric charges on the insulating film before they can generate harmful Coulomb forces. By providing a discharge path in advance, the system prevents frequency drift rather than correcting it after occurrence.

Inventive Principle:
Principle #9Preliminary anti-action

2Volume of moving object

If the insulating film is positioned close to the vibration portion to reduce device size, then device compactness is improved, but the influence of electric charges on the resonant frequency increases

Engineering Contradiction:
Improvedevice sizeVSAvoidresonant frequency stability
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The ground electrode serves as a mediator that allows the insulating film to be positioned close to the vibration portion for compactness while preventing electric charges from affecting the resonant frequency. The ground electrode intercepts charges before they can exert Coulomb forces on the nearby vibration portion.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If additional etching is performed to adjust the resonant frequency, then frequency accuracy is improved, but the insulating film becomes electrified due to ion beam irradiation, causing frequency drift

Engineering Contradiction:
Improvefrequency accuracyVSAvoidfrequency stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The ground electrode acts as a protective intermediary during the frequency adjustment process. When ion beam etching is performed, any electric charges generated on the insulating film are immediately discharged through the ground electrode, preventing frequency drift that would otherwise occur during or after the adjustment process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces the impact of electric charges on the resonant frequency, enhancing the stability and accuracy of the resonator's frequency by maintaining the spring constant and preventing frequency changes caused by electrostatic forces.

Implementation Method 1

an insulating film of the frame may be electrified due to, for example, an electric field generated during thin film formation

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

a Coulomb force (e.g., an electrostatic force) is generated by the electric charge at the insulating film

Methodology Applied
Scientific EffectCoulomb force: Coulomb's Law

Implementation Method 3

when such a frequency adjusting method using ion beams described in Patent Document 1 is used in existing resonators, an insulating film of the frame may be electrified due to the frame being irradiated with an ion beam

Methodology Applied
Scientific EffectIon beam: Ion Beam

Implementation Method 4

a Coulomb force (e.g., an electrostatic force) is generated by the electric charge at the insulating film

Methodology Applied
Scientific EffectCoulomb force: Coulomb's Law

Implementation Method 5

when a pyroelectric material is used for an insulating film of the frame, an electric charge is generated at the interface of the insulating film due to a pyroelectric effect caused by temperature changes

Methodology Applied
Scientific EffectPyroelectric effect: Pyroelectric Effect

Data Source

PatentUS11909375B2Resonance device
Publication Date: 2024.02.20 MURATA MFG CO LTD
  • US11909375B2 patent drawing
  • US11909375B2 patent drawing
  • US11909375B2 patent drawing

AI summary

A resonance device is provided for reducing the influence on the resonant frequency of the resonance device of the electric charge borne by an insulating film of a frame. The resonance device includes a resonator including a vibration portion and a frame disposed in at least a part of a vicinity of the vibration portion. The frame includes a holding body and an insulating film, with the holding body holding the vibration portion to vibrate and the insulating film being formed above the holding body. A lower cover is provided having a recess forming at least a part of a space in which the vibration portion vibrates. An inner side surface of the insulating film is disposed at a first distance from an inner surface of a side wall defining the recess.