Resorbable Polymer Mesh Delivery System for Irregular Bone Grafts

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Solution Overview

Problem

Conventional bone grafts and substitutes struggle to conform to irregular surgical sites, provide immediate mechanical support, and facilitate customized delivery, leading to limitations in bone healing and integration due to their fixed shape and size, as well as issues with stress shielding and corrosion from metal implants.

Innovation Solution

A delivery system comprising a mesh of synthetic resorbable polymeric material with a physical attachment mechanism, capable of retaining bone graft material and facilitating its transfer upon implantation, allowing for customization and conformability to the surgical site, while also controlling the release of substances and tissue ingrowth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional bone grafts and substitutes are used, then they can provide bone healing, but they cannot conform to irregular surgical sites due to fixed shape and size

Engineering Contradiction:
Improveconformability to surgical siteVSAvoidfixed shape and size
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent employs a flexible membrane or shell structure to contain the bone graft material, allowing the implant to conform to irregular surgical sites. The flexible containment structure can be molded or shaped intraoperatively to match the specific geometry of the defect, resolving the contradiction between maintaining structural integrity and achieving site-specific conformability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes materials with changeable physical properties, such as temperature-responsive or moisture-responsive polymers, that allow the bone graft containment structure to transition from a rigid transport state to a flexible, conformable state upon implantation. This parameter change enables the implant to adapt to irregular surgical sites while maintaining its fixed shape during handling and implantation.

Inventive Principle:
Principle #35Parameter changes

2Strength

If conventional bone grafts are used, then they can be delivered to the site, but they cannot provide immediate mechanical support due to lack of structural integrity

Engineering Contradiction:
Improvemechanical supportVSAvoidbone healing speed
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent combines bone graft material with a structurally supportive containment structure made of biocompatible material. This composite construction provides immediate mechanical support through the containment shell while the bone graft material facilitates biological healing, resolving the contradiction between structural strength and biological functionality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent divides the implant into functional segments: a structural containment component that provides mechanical support and a bone graft component that enables biological healing. This segmentation allows each component to optimize its specific function while working together as an integrated system.

Inventive Principle:
Principle #1Segmentation

3Strength

If metal implants are used to provide mechanical support, then they can replace bone function, but they cause stress shielding and corrosion

Engineering Contradiction:
Improvemechanical supportVSAvoidstress shielding and corrosion
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent employs biocompatible materials with mechanical properties that change over time, transitioning from high strength during the healing period to gradual resorption or integration with surrounding bone tissue. This time-dependent parameter change eliminates stress shielding by matching the progressive restoration of bone strength and avoids corrosion by using biocompatible, non-metallic materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes resorbable biocompatible materials that gradually degrade and are replaced by natural bone tissue over time. The containment structure provides temporary mechanical support during healing, then progressively disappears as the bone heals, eliminating long-term stress shielding and avoiding the corrosion issues associated with permanent metal implants.

Inventive Principle:
Principle #34Discarding and recovering

4Ease of operation

If bone graft material is delivered without a containment structure, then it can be easily placed, but it cannot maintain graft density or prevent migration

Engineering Contradiction:
Improveease of placementVSAvoidgraft density
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent uses a flexible membrane or thin-walled containment structure that can be easily inserted and shaped at the surgical site while effectively containing the bone graft material. The flexible structure maintains graft density through its containment geometry while allowing easy manipulation and placement, resolving the contradiction between ease of operation and stability of composition.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentEP3366318B1Delivery system attachment
Publication Date: 2020.02.05 WARSAW ORTHOPEDIC INC
  • EP3366318B1 patent drawingFigure 1A~1B
  • EP3366318B1 patent drawingFigure 2A~2B
  • EP3366318B1 patent drawingFigure 3~4

AI summary

A covering for delivering a substance or material to a surgical site is provided. The covering, with substance provided therein, may be referred to as a delivery system. Generally, the covering may be a single or multi-compartment structure capable of at least partially retaining a substance provided therein until the covering is placed at a surgical site. Upon placement, the covering may facilitate transfer of the substance or surrounding materials. For example, the substance may be released (actively or passively) to the surgical site. The covering may participate in, control, or otherwise adjust, the release of the substance.