Respirator Cooling Element Collar Assembly

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Solution Overview

Problem

The removal and insertion of cooling elements in a closed-circuit respirator's cooling device can be challenging due to potential volume changes or sticking issues, especially when multiple elements are involved.

Innovation Solution

A cooling element system with a collar and carrying area that allows for the collective removal and insertion of cooling elements, even when they have changed volume or position, ensuring easy handling and efficient cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cooling elements are removed individually, then each element can be checked separately, but the removal process becomes complex and time-consuming when multiple elements are involved

Engineering Contradiction:
Improveease of removalVSAvoidcomplexity of removal process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple cooling elements into a single removable assembly using a common mounting arrangement. The collar encloses all cooling elements together, allowing them to be removed and inserted as one unit rather than individually, simplifying the operation while maintaining the ability to check each element separately when needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The collar serves multiple functions: it encloses the cooling elements, provides a carrying area for manual handling, and acts as a unified removal mechanism. This multi-functional design eliminates the need for separate removal procedures for each cooling element, reducing operational complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If cooling elements are tightly secured in the cooling device, then cooling performance is maintained, but removal becomes difficult when volume changes or sticking occurs

Engineering Contradiction:
Improvecooling performanceVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent segments the cooling elements from the cooling device through a detachable collar assembly. The cooling elements remain securely mounted during operation but can be easily separated as a group by removing the collar, allowing maintenance without compromising the secure fit during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The collar acts as an intermediary component between the cooling elements and the cooling device housing. It provides a controlled interface that maintains secure connection during operation while enabling easy removal when needed, mediating between the conflicting requirements of secure mounting and easy access.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple cooling elements are handled separately, then each element can be positioned precisely, but the handling effort and time increase significantly

Engineering Contradiction:
Improvepositioning precisionVSAvoidhandling time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The common mounting arrangement merges multiple cooling elements into a single handled unit. The collar encloses all elements and provides a carrying area, allowing the entire assembly to be positioned and installed in one operation rather than handling each element separately, significantly reducing handling time while maintaining positioning precision through the structured mounting arrangement.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If cooling elements are removed manually by grasping, then simple handling is achieved, but strong pulling forces from volume changes or freezing cannot be overcome

Engineering Contradiction:
Improvesimplicity of handlingVSAvoidpulling force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

By combining multiple cooling elements into a single assembled unit enclosed by the collar, the patent creates a unified structure that can be handled together. This merging allows the user to apply sufficient collective pulling force to overcome strong adhesion or freezing forces that would prevent removal of individual elements, while maintaining simple manual handling through the unified carrying area.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables rapid and secure replacement or insertion of cooling elements, improving handling efficiency and maintaining effective cooling performance, especially in time-critical applications like firefighting.

Implementation Method 1

it stores a large part of the thermal energy fed into it in the form of latent heat for a phase change from solid to liquid

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 2

phase change from solid to liquid

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

cooling a breathing gas flow by thermal conduction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12268908B2Cooling element system for use within a cooling device of a closed-circuit respirator
Publication Date: 2025.04.08 DRAGER SAFETY AG & CO KAAA
  • US12268908B2 patent drawing
  • US12268908B2 patent drawing
  • US12268908B2 patent drawing

AI summary

A cooling element system (100), for use within a cooling device (590) of a closed-circuit respirator (691), includes a plurality of cooling elements and a collar (120). The cooling elements each have an element housing (112), having a liquid-tight closure (114), filled or fillable with a coolant. The element housings allow for a common mounting arrangement of the number of cooling elements within the cooling device. The collar encloses the cooling elements in the common mounting arrangement and has a carrying area (122), which is configured to carry the number of cooling elements in the common mounting arrangement at the carrying area. A removal of the number of cooling elements, in the common mounting arrangement, from the cooling device and an insertion into the cooling device, are possible by means of the carrying area.