Respirator Filter Interface for Multi-Mode Air Supply Switching

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Solution Overview

Problem

Conventional respirator systems require users to switch between Self-Contained Breathing Apparatus (SCBA) and Air-Purifying Respirator (APR) modes, often necessitating the removal and reattachment of masks or fittings, which can lead to contamination exposure and inconvenience, especially in CBRN defense scenarios.

Innovation Solution

A modular respiratory inlet assembly that accommodates multiple air supply modes via interchangeable fittings, including female and male connections, allowing for secure and convenient switching between SCBA, APR, and Powered Air Purifying Respirator (PAPR) systems without the need to remove or reattach masks, using a combination of external and internal mating surfaces and adaptors to prevent contamination ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional respirator systems require users to switch between SCBA and APR modes by removing and reattaching masks or fittings, then users can change air supply modes, but users are exposed to contamination and experience inconvenience

Engineering Contradiction:
Improveability to switch between air supply modesVSAvoidcontamination exposure
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The respiratory inlet assembly is designed with multiple mating surfaces (first exterior mating surface for SCBA, second exterior mating surface for APR, and interior mating surface for PAPR) that can accept different types of fittings. This multi-functional design allows the same inlet assembly to interface with various air supply systems without requiring mask removal or reattachment, thereby enabling mode switching while preventing contamination exposure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional approaches require users to remove or add adaptors to change air sources, then different air supply systems can be connected, but the process is difficult or inconvenient and may lead to contamination ingress

Engineering Contradiction:
Improveability to connect different air supply systemsVSAvoidconvenience of switching air sources
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The inlet assembly incorporates multiple pre-configured mating surfaces that directly accept different fitting types (SCBA female fitting, APR female fitting, and PAPR male fitting) without requiring separate adaptors or components. This universal design eliminates the need for removal or addition of parts, making switching between air supply systems simple and convenient while maintaining contamination protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If users are required to hold their breath and close their eyes during equipment switching, then contamination can be avoided, but user safety and comfort are compromised

Engineering Contradiction:
Improvecontamination preventionVSAvoiduser comfort and safety
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The inlet assembly is pre-configured with multiple mating surfaces that are all capable of accepting different fittings simultaneously. This preliminary preparation eliminates the need for mask removal or reattachment during switching operations, allowing users to maintain normal breathing and eye opening while changing air supply modes, thus preserving both contamination protection and user comfort.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10507341B2Respirator filter interface
Publication Date: 2019.12.17 SCOTT HEALTH & SAFETY
  • US10507341B2 patent drawing
  • US10507341B2 patent drawing
  • US10507341B2 patent drawing

AI summary

A respiratory inlet having a mask end and a fitting end is provided. The respiratory inlet also includes a cavity and an exterior mating surface. The exterior mating surface is disposed proximate the fitting end, and is configured to matingly accept a first type of air supply fitting. The first type of air supply fitting is configured as a female fitting, and the respiratory inlet is configured to operate in a first mode when the female fitting is mated to the exterior mating surface. The cavity includes an opening oriented toward the fitting end, and an interior mating surface configured to matingly accept a second type of air supply fitting. The second type of air supply fitting is configured as a male fitting, and the respiratory inlet is configured to operate in a second mode when the male fitting is mated to the interior mating surface.