Respirator Filter Layer Switching Mechanism for Multi-Environment Adaptation

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Solution Overview

Problem

Existing respirators require multiple devices for different environments, making them inconvenient to carry and use, as filter cartridges need to be manually replaced for varying protection functions.

Innovation Solution

A respirator with integrated multiple filter layers of different filtering properties and a filter layer switching device that automatically or manually adjusts based on air quality detection, allowing for seamless switching of filter layers to match changing environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple respirators are prepared for different environments, then the protection function for different environments is improved, but the convenience of carrying and use deteriorates

Engineering Contradiction:
Improveprotection function for different environmentsVSAvoidconvenience of carrying and use
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Multiple filter layers with different filtering properties are integrated into a single respirator body, combining multiple protection functions into one device. The filter layers are arranged in sequence within the same respirator, eliminating the need to carry multiple separate respirators for different environments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The respirator incorporates a switching mechanism that allows dynamic selection between different filter layers based on environmental conditions. The filter layer switching device enables users to adjust which filter layer is active, transforming a static single-function respirator into a dynamic multi-function device.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If filter cartridges are manually replaced for different environments, then the corresponding protection function is achieved, but the convenience of use deteriorates due to manual replacement requirements

Engineering Contradiction:
Improveprotection function for different environmentsVSAvoidconvenience of use
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

A filter layer switching device is implemented that enables dynamic switching between different filter layers without manual disassembly or replacement of entire filter cartridges. The switching mechanism allows users to select different filter layers through simple operation, eliminating the cumbersome process of manually replacing filter cartridges.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The respirator system provides self-service functionality through the filter layer switching device, which automates the process of selecting appropriate filter layers. The system manages the complexity of filter selection and switching internally, freeing users from manual filter cartridge replacement tasks.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If multiple filter cartridges are carried for different environments, then the protection function for varying occasions is improved, but the complexity of carrying and management increases

Engineering Contradiction:
Improveprotection function for varying occasionsVSAvoidcomplexity of carrying and management
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple filter layers are merged into a single integrated respirator structure, consolidating what would otherwise require multiple separate filter cartridges or respirators. This integration reduces the number of items users need to carry and manage while maintaining the ability to provide different protection levels.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The respirator is designed as a universal device that can perform multiple protection functions through its multi-layer filter system. By incorporating different types of filter layers (e.g., for dust, smoke, chemical gases) within one respirator, the device achieves multi-functionality, eliminating the need to carry specialized filter cartridges for each environment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances convenience by allowing users to adapt to different air quality conditions without needing multiple respirators, reducing the need for manual filter cartridge changes and improving filtration efficiency.

Implementation Method 1

a particulate matter or a special gas in air of the ambient environment is filtered by the filter layer

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS10661105B2Respirator and head-mounted protective apparatus
Publication Date: 2020.05.26 BOE TECHNOLOGY GROUP CO LTD
  • US10661105B2 patent drawing

AI summary

Disclosed are a respirator and a head-mounted protection apparatus. The respirator includes a respirator body. A breathing passage is formed in the respirator body for airflow when a user breathes. The respirator further includes a filter layer switching device and at least two filter layers of different filtering properties, and the filter layer switching device is installed on the respirator body and is configured to switch filter layers below the breathing passage according to requirements. In use of the respirator, the user can transfer a filter layer of a required performance to a region below the breathing passage using the filter layer switching device based on his requirement for air filtration.