Respiratory Conduit Sensor Modules With Shared Power and Data Wiring

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Solution Overview

Problem

Existing respiratory therapy systems face challenges in accurately measuring gas characteristics near the patient due to the need for additional wires for data transmission, which increases cost and complexity, and the presence of sensors can be costly and inconvenient.

Innovation Solution

A modular sensor module positioned between the gas conduit and patient interface that uses existing wires for both power and data transmission, allowing for convenient attachment and detachment, and includes sensors to measure gas characteristics, which can be reused.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are positioned close to the patient to improve measurement accuracy, then measurement precision is improved, but additional wires are required for data transmission which increases device complexity and cost

Engineering Contradiction:
Improvegas characteristic measurement accuracyVSAvoidwire transmission system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines power transmission and data communication functions into a single wire infrastructure. The sensor module receives both electrical power and digital data signals through the same wire that connects the patient interface to the flow generator, eliminating the need for separate data transmission wires and reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wire connecting the patient interface to the flow generator is designed to serve multiple functions simultaneously: it provides electrical power to the sensor module, transmits sensor data back to the flow generator, and maintains mechanical connection between components. This multi-functional design reduces the number of required connections and simplifies the overall system architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If sensors are permanently integrated into the respiratory therapy system, then measurement reliability is improved, but system cost and inconvenience increase

Engineering Contradiction:
Improvemeasurement consistencyVSAvoidsystem convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sensor module is designed as a separate, modular component that can be independently attached to or removed from the patient interface or gas conduit. This segmentation allows the sensor to be reliably positioned close to the patient for accurate measurements while maintaining the convenience of a non-permanent installation that can be easily adjusted or removed if needed

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If additional wires are added for sensor data transmission, then measurement capability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvegas characteristic detectionVSAvoidsystem manufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges power transmission and data communication into a single wire infrastructure, reducing the total number of wires required in the system. This consolidation lowers manufacturing costs by reducing material requirements, assembly complexity, and overall system component count while maintaining full sensor functionality

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate control of respiratory therapy components by measuring gas characteristics close to the patient, reducing costs and complexity while maintaining convenience and effectiveness.

Implementation Method 1

Data signals from the sensors can be transmitted to, for example, a controller upstream from the sensor module by superimposing the data signals over a power signal that passes through the wire to provide power to the sensor module.

Methodology Applied
Scientific EffectSignal superposition:

Data Source

PatentUS12377236B2Sensing and control arrangements for respiratory device
Publication Date: 2025.08.05 FISHER & PAYKEL HEALTHCARE LTD
  • US12377236B2 patent drawing
  • US12377236B2 patent drawing
  • US12377236B2 patent drawing

AI summary

Various characteristics of a gas flow can be sensed at the end of a respiratory conduit near the patient interface using a sensing module. The sensing module can be removable from the patient end of the respiratory conduit for ease of use and ease of cleaning. The sensor module can transmit sensor data over the same wires used to heat the respiratory conduit.