Curved Sensing Chamber Layout for Stable Respiratory Flow Measurement

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Solution Overview

Problem

Current flow therapy apparatuses face challenges in accurately measuring gas flow rates and oxygen concentrations due to unwanted vorticity in the flow path, which can lead to anomalies in measurement, and require improved sensing systems for precise control and calibration.

Innovation Solution

A flow therapy apparatus with a continuously curved flow path and ultrasonic transducers positioned at both ends, along with a heated temperature sensing element, to measure flow rate and oxygen concentration, and a calibration system that adjusts parameters based on sensor readings to prevent vorticity and ensure accurate measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional flow path design is used, then device complexity is reduced, but measurement precision deteriorates due to vorticity and flow anomalies

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidflow path structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flow path is designed with continuous curvature instead of sharp angles, creating a smooth transition that eliminates vorticity and flow separation. This curved geometry ensures laminar flow conditions throughout the measurement section, directly improving measurement precision while the overall structure remains relatively simple.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The flow path cross-sectional area is varied along its length, with a smaller middle cross-sectional area between the first and second ends. This parameter change optimizes flow velocity distribution and prevents stagnation zones, thereby improving measurement accuracy without significantly increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple sensors are added to measure flow rate and oxygen concentration, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvegas flow characterization accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple sensing functions (flow rate measurement and oxygen concentration measurement) are integrated into a single flow path structure. The sensors are positioned within the same continuously curved flow path, allowing simultaneous measurement of multiple gas properties without requiring separate measurement chambers or complex routing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flow path structure serves multiple functions: it guides gas flow, eliminates vorticity, provides a measurement environment for flow rate sensors, and accommodates oxygen concentration sensors. This multi-functionality reduces the need for additional separate components, thereby improving measurement precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If flow path has sharp angles, then device complexity is reduced, but measurement precision deteriorates due to vorticity

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidflow path geometry complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

All angles in the flow path are replaced with continuous curves. The flow path transitions smoothly from the first end through the middle section to the second end, eliminating any sharp corners that would generate vorticity. This geometric modification ensures uniform flow distribution across the measurement section, directly improving measurement precision.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The cross-sectional area of the flow path is deliberately varied, with the middle cross-sectional area being smaller than at the ends. This parameter variation creates optimal flow velocity profiles that prevent flow separation and reduce vorticity, thereby improving measurement accuracy while maintaining a relatively simple overall geometry.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides precise measurement of gas flow rates and oxygen concentrations, reduces anomalies caused by vorticity, and enables effective calibration for reliable operation, enhancing the accuracy and reliability of the flow therapy apparatus.

Implementation Method 1

The one or more sensors can comprise two or more ultrasonic transducers. The ultrasonic transducers can be configured to determine a flow rate.

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 2

The ultrasonic transducers can be configured to determine a gas concentration.

Methodology Applied
Scientific EffectSpeed of sound: Speed of Sound

Implementation Method 3

The one or more sensors can comprise a heated temperature sensing element configured to measure gases flow rate.

Methodology Applied
Scientific EffectThermal convection: Convection

Implementation Method 4

The flow path can be configured to be continuously curved such that there are no significant angles. The flow path can be further configured to have a total flow distance between 50 mm and 150 mm.

Methodology Applied
Scientific EffectFluid dynamics:

Data Source

PatentUS11666720B2Flow path sensing for flow therapy apparatus
Publication Date: 2023.06.06 FISHER & PAYKEL HEALTHCARE LTD
  • US11666720B2 patent drawing
  • US11666720B2 patent drawing
  • US11666720B2 patent drawing

AI summary

A respiratory flow therapy apparatus including a sensing chamber which measures a flow of gases provided to a patient. The sensing chamber can be located after a blower and/or mixer. The sensing chamber can include an ultrasonic transducer, a temperature sensor, a heated temperature sensing element, and/or a gas concentration sensor. A flow path of gases used in conjunction with the sensor system prevents unwanted vorticity in the flow of gases that can create anomalies in measuring flow.