Respiratory Fluid Trap With Assembly-Actuated Valve

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Solution Overview

Problem

Existing fluid traps for respiratory therapy systems are difficult to keep level, leading to inefficient fluid collection and potential leakage, especially when used around a patient bedside.

Innovation Solution

A reusable fluid trap design featuring a simple, three-part configuration with a valve that ensures proper assembly and prevents leakage, while allowing for easy cleaning and reprocessing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the fluid trap is made with inlet/outlet ports in a 'V' configuration to intersect breathing gas conduits, then the fluid trap can be connected to the breathing limb, but it becomes difficult to keep level and properly drain fluid

Engineering Contradiction:
Improveconnection configurationVSAvoidleveling and draining
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The fluid trap is divided into separate components: a trap body, a closure assembly with inlet/outlet ports, and a valve assembly. This segmentation allows each component to be optimized independently - the closure assembly can maintain the V-configuration for easy connection to breathing limbs while the trap body can be designed with features that facilitate proper leveling and draining.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve assembly acts as an intermediary mechanism between the V-configured inlet/outlet ports and the trap body. It provides controlled fluid flow while allowing the trap to maintain proper orientation, mediating between the connection requirements and the draining requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the fluid trap is designed for reusable application, then it can be cleaned and reprocessed, but it requires additional cleaning and sterilization procedures

Engineering Contradiction:
ImprovereusabilityVSAvoidcleaning and reprocessing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The trap is segmented into separable components (trap body, closure assembly, valve assembly) that can be easily disassembled for cleaning and reprocessing. This allows each component to be cleaned independently, removing contaminants more effectively while maintaining the structural integrity needed for reusable application.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design facilitates the recovery and reuse of the trap components after cleaning and sterilization. The separable structure allows complete disassembly for thorough cleaning, then reassembly for continued use, maximizing the utility of the reusable trap while minimizing waste.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If the valve is configured to seal when the closure is not mounted, then fluid leakage is prevented, but fluid cannot be collected when needed

Engineering Contradiction:
Improveleakage preventionVSAvoidfluid collection
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The valve is designed with dynamic sealing characteristics that change based on the assembly state. When the closure is not mounted, the valve seals to prevent leakage. When the closure is mounted, the valve opens to allow fluid collection. This dynamic behavior resolves the contradiction between leakage prevention and fluid collection capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The valve assembly provides self-regulating fluid flow control based on the presence or absence of the closure assembly. It automatically seals when the closure is removed and opens when mounted, eliminating the need for manual valve operation while maintaining both leakage prevention and fluid collection functions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250152897A1Fluid trap for a respiratory therapy system
Publication Date: 2025.05.15 FISHER & PAYKEL HEALTHCARE LTD
  • US20250152897A1 patent drawing
  • US20250152897A1 patent drawing
  • US20250152897A1 patent drawing

AI summary

Disclosed is a fluid trap for use with, or comprising part of, a respiratory therapy system, and in particular comprising part of, or configured to be connected to, a breathing limb, such as an expiratory limb, of a respiratory therapy system. The fluid trap comprises a container configured to contain fluid received from an inlet; a closure, the closure and container being configured to be removeably mounted together to close the container; and a valve configured to be removeably mounted on at least one of the container and the closure, and configured to be in a closed condition which prevents fluid from flowing through the inlet when the closure is not mounted on the container, the valve being further configured to be in an open position which allows fluid from the inlet into the container when the closure is mounted on the container.