Respiratory Interface Headgear for Stable Sealing During Side Sleeping

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Solution Overview

Problem

Existing respiratory interfaces experience discomfort, leakage, and difficulty in establishing a satisfactory seal, particularly in acute care settings, due to asymmetric loading and facial distortion, which affects patient compliance and treatment efficacy.

Innovation Solution

The interface and headgear design features a sliding connection system with adjustable tension mechanisms, a soft compliant seal member, and ergonomic contours to accommodate various facial shapes, providing even pressure distribution and reducing leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional headgear is used to secure the interface, then the interface can be held in place, but significant discomfort is experienced by the patient and sealing becomes temporary

Engineering Contradiction:
Improveseal integrityVSAvoidpatient discomfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The headgear incorporates elastic straps that can dynamically adjust to facial movements and distortions, maintaining seal integrity while reducing discomfort. The elastic material allows the headgear to flex and adapt as the patient moves, preventing the rigid constraints that cause discomfort in conventional designs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the material parameters of the headgear straps from rigid or semi-rigid materials to highly elastic materials. This parameter change allows the straps to stretch and conform to facial movements, maintaining effective sealing while significantly reducing the discomfort experienced by patients.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the patient sleeps on their side, then the headgear applies asymmetric loading, but this twists the interface axis and causes leakage

Engineering Contradiction:
Improvecomfort during side sleepingVSAvoidseal effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The headgear design intentionally incorporates asymmetric elastic properties or adjustable asymmetric tensioning mechanisms that can compensate for the asymmetric loading caused by side sleeping. The elastic straps are designed to distribute forces in a way that maintains interface alignment even when the patient rests on their side.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The elastic headgear straps dynamically adjust to asymmetric positions during side sleeping, allowing the interface to maintain proper alignment without twisting. The material's elasticity enables the headgear to adapt to the changed geometry of the head and face in lateral positions.

Inventive Principle:
Principle #15Dynamics

3Productivity

If conventional headgear configurations are used, then the interface can be secured, but the speed of establishing a satisfactory seal is reduced

Engineering Contradiction:
Improvespeed of seal establishmentVSAvoidheadgear configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The elastic headgear straps are pre-configured with optimal tension and geometry that automatically positions the interface correctly upon application. The elastic material's inherent properties provide preliminary alignment and tensioning, eliminating the need for complex manual adjustments and enabling rapid establishment of an effective seal.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances patient comfort, improves seal integrity, and facilitates easy application, increasing compliance and treatment effectiveness by minimizing leaks and discomfort.

Implementation Method 1

a more elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4406577B1Patient interface and headgear
Publication Date: 2026.03.04 FISHER & PAYKEL HEALTHCARE LTD
  • EP4406577B1 patent drawingFigure 1
  • EP4406577B1 patent drawingFigure 2~3
  • EP4406577B1 patent drawingFigure 4~5

AI summary

Patient interface components and/or associated head gear and adjustment systems improve sealing and/or patient comfort and/or ease of use. The interface comprising an inflating or ballooning seal. The headgear assembly can be connected to the interface with an elastic component and an inelastic component. The elastic component enabling a course fitting of the interface to the patient and the inelastic component enabling a final fitting of the interface to the patient.