Respiratory Interface Bladder Seal With Shear-Thinning Conformity

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Solution Overview

Problem

Existing respiratory interfaces struggle to achieve a satisfactory seal due to mismatched facial geometries, often requiring substantial forces that cause discomfort and injuries, and result in leakages.

Innovation Solution

A seal assembly for respiratory interfaces featuring a bladder filled with a shear thinning material and a volume adjuster, allowing the seal to conform to varying facial geometries by transitioning between solid and fluid states based on shear stress, reducing the need for excessive force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If substantial forces are applied to achieve a seal between the interface and the user's face, then the seal reliability is improved, but the user comfort deteriorates and facial injuries may occur

Engineering Contradiction:
Improveseal reliabilityVSAvoiduser discomfort and facial injuries
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by utilizing a shear-thinning material that changes its viscosity characteristics under stress. The material transitions from a high-viscosity state (providing structural support) to a low-viscosity state (allowing conformability) when subjected to shear stress from facial movements, thereby achieving reliable sealing without requiring excessive forcing forces that cause discomfort or injury.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a composite sealing structure combining a rigid or semi-rigid interface body with a shear-thinning material layer. This composite approach allows the interface to maintain its structural integrity while the shear-thinning material provides adaptive conformability to facial contours, enabling effective sealing at lower forces and reducing harmful effects on user comfort.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the interface geometry is standardized, then the manufacturing cost is reduced, but the adaptability to different facial geometries deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfacial geometry adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent utilizes parameter changes through shear-thinning materials that alter their physical properties in response to applied stress. This allows a standardized interface geometry to adapt dynamically to various facial contours by changing the material's flow characteristics, thereby achieving both manufacturing simplicity and facial geometry adaptability without requiring custom-fitted interfaces for each user.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The shear-thinning material provides self-adjusting functionality, automatically adapting to the user's facial geometry without requiring manual adjustment or customization. The material's inherent rheological properties enable it to self-conform to different facial shapes, eliminating the need for complex adjustment mechanisms while maintaining adaptability across diverse user populations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The seal assembly provides a comfortable, secure seal with reduced leak rates by evenly distributing pressure and adapting to facial contours without causing discomfort or injury, maintaining a stable connection despite facial movements.

Implementation Method 1

a bladder having an internal volume that contains a shear thinning material

Methodology Applied
Scientific EffectShear thinning: Shear Thinning

Data Source

PatentUS12357782B2Respiratory interface
Publication Date: 2025.07.15 FISHER & PAYKEL HEALTHCARE LTD
  • US12357782B2 patent drawing
  • US12357782B2 patent drawing
  • US12357782B2 patent drawing

AI summary

A seal assembly for a respiratory interface, the seal assembly comprising a seal portion configured to form a seal with at least a portion of a user's face, the seal portion comprising a bladder having an internal volume that contains a shear thinning material; and a volume adjuster for adjusting the internal volume of the bladder. Alternatively, the seal assembly comprising a frame; two nasal prongs connected to the frame, each prong comprising a seal portion configured to form a seal with a portion of the user's nares and a flow path extending through the seal portion for delivery of respiratory gas to a user's nare; wherein the seal portion comprises a bladder that contains a shear thinning material.