Respiratory Interface Bladder Seal With Shear-Thinning Conformity
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Solution Overview
Problem
Existing respiratory interfaces struggle to achieve a satisfactory seal due to mismatched facial geometries, often requiring substantial forces that cause discomfort and injuries, and result in leakages.
Innovation Solution
A seal assembly for respiratory interfaces featuring a bladder filled with a shear thinning material and a volume adjuster, allowing the seal to conform to varying facial geometries by transitioning between solid and fluid states based on shear stress, reducing the need for excessive force.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If substantial forces are applied to achieve a seal between the interface and the user's face, then the seal reliability is improved, but the user comfort deteriorates and facial injuries may occur
Solution Approach 1:
The patent applies parameter changes by utilizing a shear-thinning material that changes its viscosity characteristics under stress. The material transitions from a high-viscosity state (providing structural support) to a low-viscosity state (allowing conformability) when subjected to shear stress from facial movements, thereby achieving reliable sealing without requiring excessive forcing forces that cause discomfort or injury.
Solution Approach 2:
The invention employs a composite sealing structure combining a rigid or semi-rigid interface body with a shear-thinning material layer. This composite approach allows the interface to maintain its structural integrity while the shear-thinning material provides adaptive conformability to facial contours, enabling effective sealing at lower forces and reducing harmful effects on user comfort.
2Ease of manufacture
If the interface geometry is standardized, then the manufacturing cost is reduced, but the adaptability to different facial geometries deteriorates
Solution Approach 1:
The patent utilizes parameter changes through shear-thinning materials that alter their physical properties in response to applied stress. This allows a standardized interface geometry to adapt dynamically to various facial contours by changing the material's flow characteristics, thereby achieving both manufacturing simplicity and facial geometry adaptability without requiring custom-fitted interfaces for each user.
Solution Approach 2:
The shear-thinning material provides self-adjusting functionality, automatically adapting to the user's facial geometry without requiring manual adjustment or customization. The material's inherent rheological properties enable it to self-conform to different facial shapes, eliminating the need for complex adjustment mechanisms while maintaining adaptability across diverse user populations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The seal assembly provides a comfortable, secure seal with reduced leak rates by evenly distributing pressure and adapting to facial contours without causing discomfort or injury, maintaining a stable connection despite facial movements.
Implementation Method 1
a bladder having an internal volume that contains a shear thinning material
Data Source
AI summary
A seal assembly for a respiratory interface, the seal assembly comprising a seal portion configured to form a seal with at least a portion of a user's face, the seal portion comprising a bladder having an internal volume that contains a shear thinning material; and a volume adjuster for adjusting the internal volume of the bladder. Alternatively, the seal assembly comprising a frame; two nasal prongs connected to the frame, each prong comprising a seal portion configured to form a seal with a portion of the user's nares and a flow path extending through the seal portion for delivery of respiratory gas to a user's nare; wherein the seal portion comprises a bladder that contains a shear thinning material.


