Respiratory Interface Apparatus with Dual Flow Control

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Solution Overview

Problem

Existing respiratory pressure testing and therapy systems face challenges in effectively controlling exhaled CO2 and re-breathing during diagnostic testing and therapy, particularly in sleep disordered breathing conditions, where CO2 build-up affects measurements and patient comfort, especially during negative pressure scenarios.

Innovation Solution

A respiratory interface apparatus with a patient contacting mask, a common chamber, and separate control chambers with flow regulating mechanisms, coupled to a pressure source, allows controlled flow of exhaled gases during expiratory and inspiratory phases to prevent CO2 re-breathing and maintain patient comfort by venting excess gases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the mask and breathing circuit are sealed to prevent ambient contamination, then measurement accuracy is improved, but exhaled CO2 builds up in the circuit causing re-breathing and patient discomfort

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidCO2 build-up and re-breathing
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A CO2 absorber is introduced as an intermediary substance between the patient and the breathing circuit. The absorber chemically binds with exhaled CO2, preventing its re-breathing while maintaining the sealed circuit configuration. This resolves the contradiction by adding a mediating element that eliminates the harmful effect without compromising the sealed system's measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If pressure source flow is reduced to improve patient comfort, then ease of operation is improved, but the system cannot adequately flush exhaled CO2 from the breathing circuit

Engineering Contradiction:
Improvepatient comfortVSAvoidexhaled CO2 accumulation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The CO2 absorber serves as a stationary intermediary within the breathing circuit that continuously removes CO2 regardless of flow rate. This allows the pressure source to operate at lower, more comfortable flow rates while the absorber independently handles CO2 removal, decoupling the comfort parameter from the CO2 flushing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If negative pressure is applied to aid exhalation or resist inhalation, then therapeutic effect is improved, but controlling exhaled CO2 becomes particularly challenging

Engineering Contradiction:
Improvetherapeutic effectVSAvoidCO2 control difficulty
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The CO2 absorber provides a passive, flow-independent mechanism for CO2 removal that works effectively even under negative pressure conditions. This simplifies the control system by eliminating the need for complex active CO2 management mechanisms, reducing device complexity while maintaining reliable therapeutic negative pressure application.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages exhaled CO2 flow, preventing its re-entry into the breathing circuit during inspiration and ensuring adequate gas supply, thereby improving measurement accuracy and patient comfort by maintaining optimal gas composition and pressure levels.

Implementation Method 1

a first flow regulating mechanism provided between the first control chamber and the common chamber, a second flow regulating mechanism provided between the second control chamber and the common chamber

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentEP2585154B1Respiratory interface apparatus
Publication Date: 2019.10.30 KONINKLIJKE PHILIPS NV
  • EP2585154B1 patent drawingFigure 1
  • EP2585154B1 patent drawingFigure 2

AI summary

A respiratory interface apparatus (6) is provided that includes a patient contacting portion (21) structured to engage a face of the patient, a common chamber (30) fluidly coupled to the patient contacting portion (21), a first control chamber (26), a first flow regulating mechanism (32) provided between the first control chamber (26) and the common chamber (30), a second control chamber (28), and a second flow regulating mechanism (34) provided between the second control chamber (28) and the common chamber (30).