Respiratory Mask Packaging System with Sequential Compartment Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional packaging systems for respiratory masks, particularly for PAP, CPAP, and OSA therapies, present a steep learning curve for users, leading to frustration and poor treatment compliance due to lack of guidance and reassurance in correctly fitting and using the device.

Innovation Solution

A packaging system with two compartments, one for the respiratory mask and another for user instructions, where the compartments are separated by an internal wall with retention features, allowing sequential revelation of the mask and information, reducing complexity and tangling of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If conventional packaging systems present the entire product and user instructions at the same time, then the user can access all information at once, but the user experiences a steep learning curve and becomes frustrated due to lack of guidance

Engineering Contradiction:
Improveuser guidance informationVSAvoiduser learning process
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The packaging system divides the respiratory mask into multiple components (mask body, headgear, cushions, filters) and presents them in separate compartments that are revealed sequentially. The first compartment contains the mask body and is revealed first, followed by subsequent compartments containing headgear and accessories. This segmentation of information presentation reduces the cognitive load on users and eliminates the steep learning curve associated with receiving all information at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The packaging system is designed to automatically present information in a predetermined sequence based on the opening actions of the user. As the user opens the first compartment, the system is configured to reveal the mask body first, then progressively reveal headgear and accessories. This preliminary arrangement of information presentation ensures that users receive guidance in the correct order without requiring active management of information delivery.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the packaging system uses multiple compartments separated by internal walls, then the respiratory mask components are retained securely and information is revealed in stages, but the packaging structure becomes more complex

Engineering Contradiction:
Improvemask component retentionVSAvoidpackaging structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The packaging system merges the retention function with the information presentation function into a single integrated structure. The internal walls that separate compartments also serve as the mechanisms for sequential information revelation. For example, the first internal wall separates the first compartment (mask body) from subsequent compartments and simultaneously controls when the mask body is revealed to the user. This merging of functions maintains secure component retention while avoiding the need for separate complex retention mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The internal walls and compartment structures serve multiple purposes simultaneously: they provide structural support for the packaging, secure retention of mask components through retention features, and control the sequential revelation of information to the user. This multi-functionality reduces the need for additional separate mechanisms, thereby limiting the increase in packaging structure complexity despite the multi-compartment design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11884469B2Packaging system
Publication Date: 2024.01.30 FISHER & PAYKEL HEALTHCARE LTD
  • US11884469B2 patent drawing
  • US11884469B2 patent drawing
  • US11884469B2 patent drawing

AI summary

A packaging system for a respiratory mask has a first compartment configured to receive at least a first portion of the respiratory mask, and a second compartment configured to receive at least a second portion of the respiratory mask, the first and second compartments being separated by an internal wall including at least respiratory mask retention feature that may be configured to retain at least the respiratory mask to the packaging system.