Respiratory Gas Sensor Humidity Checking via Parallel Air Paths

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Solution Overview

Problem

Existing respiratory gas analyzers face challenges in maintaining measurement accuracy due to humidity and temperature variations affecting gas sensors, leading to inaccurate or incorrect results, particularly in sensors like NO/NO2 sensors used for detecting inflammatory processes or chronic pulmonary diseases.

Innovation Solution

A respiratory gas analyzer equipped with a humidity-regulating system element in a switchable, parallel air duct path allows indirect measurement of the sensor's humidity state by comparing airflow with and without humidity regulation, using activated carbon for humidity regulation and gas filtering, and optionally with additional humidity sensors to initiate corrective measures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If gas sensors are used to measure biomarkers in exhaled air, then diagnostic capability is improved, but measurement accuracy deteriorates due to sensitivity to humidity and temperature variations

Engineering Contradiction:
Improvediagnostic capabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

A humidity-regulating system element is introduced as an intermediary component in the air guide path. This element selectively regulates humidity to create optimal conditions for gas sensor operation, mediating between the humid exhaled air and the gas sensor to prevent direct harmful interaction while preserving diagnostic capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful humidity factor is extracted and separated from the gas sample stream by routing air through a dedicated humidity-regulating system element in a parallel air guide path. This isolates the gas sensor from direct exposure to variable humidity conditions while maintaining the ability to measure gas concentrations

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If complex structural solutions like Nafion tubes are used to shield gas sensors from humidity, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The air guide path is segmented into separate functional sections: a humidity-regulating system element section and a direct measurement section. This segmentation allows independent optimization of humidity control and gas measurement functions, avoiding the need for complex integrated shielding structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses switchable parallel air guide paths that can dynamically route air flow between different configurations. This dynamic capability allows the system to adapt to varying humidity conditions without requiring permanent complex structural modifications, enabling flexible humidity management

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If gas sensors are exposed to variable humidity conditions, then ease of operation is improved, but sensor reliability deteriorates due to storage effects and sensitivity changes

Engineering Contradiction:
Improveoperational simplicityVSAvoidsensor stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The humidity-regulating system element performs preliminary humidity adjustment on the air stream before it reaches the gas sensor. By pre-regulating humidity conditions upstream, the system prevents harmful humidity variations from affecting the sensor during measurement, ensuring stable and reliable operation without complicating user interaction

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables accurate determination of the sensor's humidity state, allowing for compensation or correction of measurement errors, eliminating the need for complex structural solutions and ensuring reliable measurement results.

Implementation Method 1

the humidity-regulating system element (e.g., activated carbon)

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the humidity-regulating system element releases moisture into the gas sample

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

The gas sensor can, for example, be an electrochemical gas sensor

Methodology Applied
Scientific EffectElectrochemical sensing:

Implementation Method 4

or a sensor based on field-effect transistors (FETs)

Methodology Applied
Scientific EffectField-effect transistor sensing:

Data Source

PatentEP4070094B1Method for operating a respiratory gas analysis device having at least one gas sensor
Publication Date: 2025.07.02 ROBERT BOSCH GMBH
  • EP4070094B1 patent drawingFigure 1~2
  • EP4070094B1 patent drawingFigure 3

AI summary

In a method for operating a respiratory gas analysis device having at least one gas sensor (4), the moisture state of the gas sensor (4) is checked. To this end, the respiratory gas analysis device has at least one moisture-regulating system element (3), which is arranged in a preferably switchable and parallel air directing path (11). The moisture state of the gas sensor (4) is checked by evaluating a measurable difference between air directed via the parallel air directing path (11) with the moisture-regulating system element (3) and air directed via an air directing path (12) without the moisture-regulating element.