Restricting Members Prevent Cartridge Detachment in Drum Units

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Solution Overview

Problem

In tandem type color printers, developing cartridges can be accidentally detached from the image forming position due to shocks applied when the drum unit is moved from the drawn-out position to the housing position, leading to potential disruptions in the image forming process.

Innovation Solution

The implementation of restricting members that are initially retracted from the attachment path when the holding member is drawn out but advance to restrict the cartridges from detachment as the holding member moves back to the housing position, ensuring the cartridges remain securely attached during movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the drum unit is vigorously moved from the drawn-out position to the housing position, then the image forming operation can be quickly initiated, but a large shock is applied to the drum unit and developing cartridge causing potential detachment

Engineering Contradiction:
Improvespeed of drum unit movementVSAvoidattachment reliability of developing cartridge
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The restricting member is positioned in advance to prevent detachment before it can occur during vigorous movement of the drum unit. By having the restricting member already in place at the housing position, the system counteracts the shock-induced detachment force before it can separate the developing cartridge from the image forming position.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The restricting member acts as an intermediary element between the developing cartridge and the housing structure. It provides a mechanical constraint that mediates the shock forces during drum unit movement, preventing direct transmission of impact forces that would cause cartridge detachment while allowing normal attachment and detachment operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the restricting member is always positioned to restrict cartridge movement, then cartridge detachment is prevented, but cartridge attachment and detachment operations are impeded

Engineering Contradiction:
Improveattachment reliability of developing cartridgeVSAvoidease of cartridge attachment and detachment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The restricting member is designed to be dynamically positioned only when needed - specifically at the housing position during image forming operations. The member can be retracted or moved away from the attachment path when cartridges need to be attached or detached, providing conditional restriction that adapts to operational requirements rather than constant restriction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The restricting member is positioned in advance at the housing position before the drum unit is vigorously moved into place. This preliminary positioning ensures protection is already in place when the shock occurs, rather than reacting after detachment has been initiated. The restricting member is prepared beforehand to counteract the expected shock forces.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8774672B2Image forming apparatus having a holding member for holding a cartridge
Publication Date: 2014.07.08 BROTHER KOGYO KK
  • US8774672B2 patent drawing
  • US8774672B2 patent drawing
  • US8774672B2 patent drawing

AI summary

An image forming apparatus includes: a body; a holding member movable between a housing position and a drawn-out position; a plurality of cartridges configured to be attached to the holding member along a attachment path, so that the plurality of cartridges are placed at image forming positions and are arranged in a movement direction of the holding member; and a plurality of restricting members disposed correspondingly with the cartridges. In a state where the holding member is drawn out to the drawn-out position, the plurality of restricting members are located at unrestricted positions that are retracted from the attachment path. In an attachment process in which the holding member is moved from the drawn-out position to the housing position, the plurality of restricting members advance from the unrestricted positions to restricting positions on the attachment path to restrict the cartridges from being detached from the image forming positions.