Retaining Clip for Pyrotechnical Actor in Seatbelt Retractor

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Solution Overview

Problem

Existing belt retractor systems for vehicle seat belts require complex mechanisms to lock and unlock pyrotechnical actors, such as micro-gas generators, which complicates the assembly and operation of load limiters during different phases of load limitation.

Innovation Solution

A retaining clip with a simple mechanical configuration, including a bracket and detent arms, is used to securely lock the pyrotechnical actor within the case, allowing for easy assembly and operation by interacting with a lifting ring and support ring, facilitating the switching of load limiters with minimal effort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex mechanism is used to lock and unlock the pyrotechnical actor, then the reliability of load limiter switching is improved, but the device complexity and ease of manufacture deteriorate

Engineering Contradiction:
Improvereliability of load limiter switchingVSAvoidcomplexity of locking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is segmented into a retaining clip with detent arms that can be independently positioned and engaged. The detent arms are separable components that can be independently actuated by the lifting ring, allowing simplified control of each locking point separately rather than using a complex unified mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lifting ring acts as an intermediary component that translates the pyrotechnical actor's movement into mechanical engagement/disengagement of the detent arms. This intermediary mechanism simplifies the direct connection between the actor and the locking system, providing reliable switching through a simple mechanical mediation process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a complex mechanism is used to lock and unlock the pyrotechnical actor, then the reliability of load limiter switching is improved, but the ease of manufacture and assembly deteriorate

Engineering Contradiction:
Improvereliability of load limiter switchingVSAvoidease of assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The retaining clip is designed as a separate, pre-formed component with integrated detent arms that can be manufactured independently and then assembled to the case. This segmentation allows each component to be optimized for its specific manufacturing process and simplifies the final assembly operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detent arms are designed to automatically engage with the case features when the retaining clip is installed, and to self-latch in position. The spring-loaded nature of the detent arms provides automatic engagement without requiring additional fastening operations, making assembly simple and reliable.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a simple retaining clip is used to lock the pyrotechnical actor, then the ease of manufacture and device simplicity is improved, but the reliability of locking may deteriorate

Engineering Contradiction:
Improvesimplicity of locking mechanismVSAvoidreliability of locking
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The retaining clip concentrates its locking function at specific localized points through the detent arms, which engage with precisely positioned features on the case. This localized engagement provides reliable locking at critical points without requiring complexity throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The detent arms incorporate curved, spring-loaded surfaces that provide continuous contact and automatic adjustment to the case features. This curved geometry ensures reliable engagement through elastic deformation, allowing the simple retaining clip structure to achieve dependable locking through intelligent use of material elasticity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables reliable and efficient locking of the pyrotechnical actor, simplifying the assembly and operation of the belt retractor, allowing for effective load limiter switching with reduced mechanical effort, enhancing the overall functionality and ease of use.

Implementation Method 1

a pyrotechnical actor in this context excels by short reaction times and high actuating forces

Methodology Applied
Scientific EffectPyrotechnical reaction: Combustion

Data Source

PatentUS10919487B2Actuator for releasing a force limiter of a seatbelt retractor for a vehicle seatbelt, and seatbelt retractor having an actuator of this type
Publication Date: 2021.02.16 ZF AUTOMOTIVE GERMANY GMBH
  • US10919487B2 patent drawing
  • US10919487B2 patent drawing
  • US10919487B2 patent drawing

AI summary

The invention relates to an actuator (70) for releasing a load limiter (14) of a belt retractor for a vehicle seat belt, comprising a case (72) which is adapted to be attached to a frame (10) of the belt retractor and includes a seat (82) in which a pyrotechnical actor (80) is arranged, characterized in that a retaining clip (90) for locking the actor (80) within the seat (82) is attached to the case (72). The invention further relates to a belt retractor comprising a frame (10), a belt reel (12) rotatably supported in the frame, a load limiter (14) which is detachably connected to the belt reel (12) and an actuator (70) of the afore-mentioned type, characterized in that the retaining clip (90) bears on the frame (10).