Segmental Retaining Wall Block With Interlocking Pegs

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Solution Overview

Problem

Conventional segmental retaining wall systems are prone to failure and deformation due to inadequate internal stabilization, leading to instability and increased costs in construction.

Innovation Solution

A set of interlocking blocks with specific geometric configurations and features, including laterally opposed end portions, a central portion, and a neck portion, along with vertically extending passages and pegs for interlocking, and tie connectors for external pipe connection, which allows for efficient internal stabilization and reduced earth pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional blocks and connectors are used for segmental retaining walls, then construction can proceed with standard materials and methods, but the system is prone to failure and deformation due to inadequate internal stabilization

Engineering Contradiction:
Improvestability of retaining wallVSAvoidcomplexity of block system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The block is divided into distinct functional portions: a central portion for interlocking, end portions for structural support, and a neck portion for connector attachment. This segmentation allows each portion to specialize in a specific stabilization function, improving overall reliability while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vertically extending passage is nested within the block structure, extending through the central and neck portions. This nested configuration allows the passage to be integrated into the block's geometry without adding external complexity, while providing internal stabilization through the passage's structural contribution

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If dry-stacked pre-cast blocks are used to reduce cost and speed up construction, then installation becomes simpler and faster, but internal stabilization must be achieved through additional measures like soil nailing or geo-textile

Engineering Contradiction:
Improveconstruction speedVSAvoidcomplexity of stabilization system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The block design incorporates internal stabilization features directly into its structure, allowing the block to stabilize itself without requiring external soil nailing or geo-textile measures. The central portion with its vertically extending passage provides inherent structural stability, enabling dry-stacking to proceed quickly while maintaining stabilization

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The structural support function and internal stabilization function are merged into a single integrated block design. The central portion, end portions, and neck portion work together as a unified structure that provides both load-bearing capacity and internal stabilization, eliminating the need for separate stabilization systems

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the central portion has a shorter longitudinal length than the end portions, then the block geometry optimizes interlocking and passage formation, but the structural distribution of forces becomes more challenging

Engineering Contradiction:
Improveease of block interlockingVSAvoidstructural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Different portions of the block have different geometric characteristics optimized for their specific functions: the central portion has a shorter longitudinal length to facilitate interlocking and passage formation, while the end portions have greater length to provide structural support. This local differentiation of geometry allows ease of operation in the central region while maintaining strength at the critical end regions

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The block functions as a composite structure where the central portion, end portions, and neck portion act as different structural elements working together. The varying longitudinal lengths create a composite geometry that combines the interlocking advantages of shorter central sections with the structural advantages of longer end sections, achieving both ease of operation and structural strength

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10480149B1System for constructing a retaining wall
Publication Date: 2019.11.19 KING SAUD UNIVERSITY
  • US10480149B1 patent drawing
  • US10480149B1 patent drawing
  • US10480149B1 patent drawing

AI summary

The system for constructing a retaining wall can be used to construct a segmental retaining wall for retaining earth, on either side, at two different levels. The system includes a plurality of blocks. Each block has laterally opposed first and second end portions, a central portion and a neck portion. The central portion is positioned between the first end portion and the neck portion, and the neck portion is positioned between the second end portion and the central portion. The central portion has a longitudinal length less than a longitudinal length of the first end portion, the second end portion has a longitudinal length less than the longitudinal length of the central portion, and the neck portion has a longitudinal length less than the longitudinal length of the second end portion. A plurality of pegs can vertically interlock adjacent blocks. Tie connectors can connect the blocks to an external pipe.