Segmented Retaining Wall Prevents Alignment Film Backflow

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Solution Overview

Problem

The existing display panel manufacturing process experiences display abnormalities due to the backflow of liquid alignment film material, which affects the alignment and adhesion of substrates, leading to issues with sealing and display quality.

Innovation Solution

A display panel design featuring a substrate with an active and non-display area, an alignment film in the active area, a sealant in the non-display area, and a retaining wall composed of sub-retaining walls forming protrusions and depressions to prevent the alignment film liquid from contacting the sealant, thereby guiding it to converge and prevent backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a vertical retaining wall is used to prevent liquid alignment film material from flowing to the sealant, then the sealant adhesion is improved, but the liquid alignment film material generates backflow causing display abnormalities

Engineering Contradiction:
Improvesealant adhesionVSAvoiddisplay quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The retaining wall is divided into multiple sections with different heights arranged alternately, creating a segmented structure that prevents liquid alignment film material from flowing to the sealant while avoiding backflow that causes display abnormalities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the retaining wall have different heights tailored to local requirements, with higher sections preventing outward flow and lower sections preventing backflow, achieving localized optimization of both sealant adhesion and display quality

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10845652B2Display panel having retaining wall and display device having the same
Publication Date: 2020.11.24 HKC CORP LTD
  • US10845652B2 patent drawing
  • US10845652B2 patent drawing
  • US10845652B2 patent drawing

AI summary

The application discloses a display panel and a display device. The display panel comprises a substrate comprising an active area and a non-display area surrounding the active area; an alignment film arranged in the active area; a sealant arranged in the non-display area; and at least one row of retaining wall arranged between the alignment film and the sealant, and the retaining wall comprises a plurality of sections of sub-retaining walls which are arranged at intervals to form protrusions and depressions.