Reticle Compartment Diffusor Plate Uniform Gas Flow

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Solution Overview

Problem

Existing reticle compartments require high throughput of purge gas to achieve effective cleaning due to turbulent flow, which is costly and inefficient, especially when storing multiple reticles.

Innovation Solution

A reticle compartment design featuring a diffusor plate with larger central opening areas compared to peripheral areas, and a second diffusor plate on the outlet side, both with openings arranged to minimize turbulence and ensure uniform gas flow, combined with a metal construction to reduce outgassing, allows for efficient purging with minimal gas usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional purging system with uniform openings is used, then the compartment can be cleaned effectively, but high throughput of purge gas is required causing increased costs and inefficiency

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidpurge gas throughput
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The diffusor plate features non-uniform opening distribution with larger openings in the central region and smaller openings in peripheral regions. This local variation in opening size creates regions of different flow resistance that guide the purge gas along a controlled path through the compartment, reducing turbulence and minimizing the total gas throughput required for effective cleaning

Inventive Principle:
Principle #3Local quality

2Device complexity

If purge gas flows directly through the compartment without diffusion control, then the结构简单 (structure is simple), but pronounced turbulences occur requiring higher gas throughput

Engineering Contradiction:
Improvepurge system structureVSAvoidpurge gas throughput
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The diffusor plate acts as an intermediary component between the purge gas inlet and the compartment interior. It diffuses the incoming gas flow through its patterned openings, converting the direct high-velocity flow into a distributed, lower-velocity flow field that reduces turbulence while maintaining cleaning effectiveness without requiring additional complex flow control mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a more uniform and less turbulent flow of purge gas, reducing the amount of gas needed for effective purging while maintaining optimal cleanliness for multiple reticles, thus minimizing costs and enhancing storage efficiency.

Implementation Method 1

a first diffusor plate (24) arranged in the enclosed interior (12) between the inlet port (16) and the reticle storage portion (14)

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP4102549A1Reticle compartment and diffusor plate
Publication Date: 2022.12.14 BROOKS AUTOMATION GERMANY
  • EP4102549A1 patent drawingFigure 1~2
  • EP4102549A1 patent drawingFigure 3~4
  • EP4102549A1 patent drawingFigure 5a~5b

AI summary

The invention relates to a reticle compartment defining an enclosed interior (12) adapted to store at least two reticles (22) in a reticle storage portion (14), comprising an inlet port (16), through which a purge gas can enter the enclosed interior (12), and an outlet port (18), through which the purge gas can exit the enclosed interior, wherein the reticle compartment further comprises a first diffusor plate (24) arranged in the enclosed interior between the inlet port (16) and the reticle storage portion (14), wherein the first diffusor plate (24) is provided with openings (25a, 25b), through which the purge gas can flow, the openings (25a) in a central section of the first diffusor plate (24) being provided with a larger individual opening area and/or providing a larger total opening area per unit area than openings (25b) in a peripheral section of the first diffusor plate (24), wherein the individual openings comprise opening areas which are round or oval or square or triangular or oblong or egg shaped or crescent shaped or slit shaped or polygon shaped.