Reticle Pod Recess Geometry to Weaken Electrostatic Particle Adsorption

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional reticle pods fail to effectively manage electrostatic charges on reticles, leading to pattern defects due to particle adsorption during the exposure process, as the residual voltage on reticles can attract particles from the base, causing contamination.

Innovation Solution

A reticle pod with a base featuring a recessed carrying surface and support members that create a gap between the reticle and the base, weakening the electrostatic force and preventing particle adsorption, with a recess depth ranging from 300 μm to 3400 μm to mitigate the effects of residual voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the reticle is placed close to the base for stable support, then the structural stability is improved, but the electrostatic force causes particles to be adsorbed to the reticle, worsening the contamination risk

Engineering Contradiction:
Improvestructural stabilityVSAvoidparticle adsorption
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a vertical dimension (depth) to the carrying surface by creating a recess, thereby increasing the distance between the reticle and base in the vertical direction while maintaining horizontal stability through support members

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameter of the carrying surface by introducing a recess with specific depth (300-3400 μm), which modifies the electrostatic field distribution and reduces particle adsorption force

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the base is grounded to eliminate electrostatic charge, then the base charge is reduced, but the reticle still generates strong electrostatic field that attracts particles, worsening the particle adsorption problem

Engineering Contradiction:
Improvebase electrostatic chargeVSAvoidparticle adsorption
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by pre-configuring a recessed carrying surface that counteracts the electrostatic attraction before particle adsorption can occur, creating a geometric barrier that reduces the electrostatic field strength at the reticle-base interface

Inventive Principle:
Principle #9Preliminary anti-action

3Device complexity

If the reticle is supported directly on the base surface, then the device complexity is reduced, but the electrostatic force causes pattern defects, worsening the manufacturing precision

Engineering Contradiction:
Improvepod structure complexityVSAvoidpattern defect rate
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent segments the carrying surface into a recessed region and separates the support function (via support members) from the carrying function, thereby reducing particle adsorption while maintaining manufacturing precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent modifies the carrying surface geometry by introducing a recess with controlled depth parameters, which reduces electrostatic particle adsorption and improves pattern defect rate without significantly increasing device complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the electrostatic force acting on particles, minimizing the chance of contamination and pattern defects by ensuring a controlled gap that counteracts the electrostatic attraction, thus maintaining reticle cleanliness and pattern integrity.

Implementation Method 1

the recess is defined by a depth extending between the carrying surface and the bottom surface, the depth ranging from 300 μm to 3400 μm, so as to weaken electrostatic force exerted upon particles on the carrying surface

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS12087605B2Reticle pod with antistatic capability
Publication Date: 2024.09.10 GUDENG PRECISION IND CO LTD
  • US12087605B2 patent drawing
  • US12087605B2 patent drawing
  • US12087605B2 patent drawing

AI summary

A reticle pod with antistatic capability includes a base and plural of support members. The base has a carrying surface having a recess formed thereon and defined by a bottom surface. The support members encircle the carrying surface of the base and are adapted to support a reticle. The recess is defined by a depth extending between the carrying surface and the bottom surface. The depth ranges from 300 μm to 3400 μm to thereby weaken the electrostatic force exerted upon particles on the carrying surface.