Retractable Bunk Shaft Design for Space-Saving Sleeper Cabs

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Solution Overview

Problem

The limited space within truck sleeper compartments necessitates the development of space-saving furnishings, as existing amenities and appliances are often reduced in size to maximize space, but there is a need for innovative solutions to optimize this space further.

Innovation Solution

A retractable bunk system utilizing a strong and flexible material wound around a shaft, which can be extended and locked for use as a bed or shelf, and equipped with spring-loaded or motorized mechanisms for easy deployment and stowage, allowing for maximum space utilization in the sleeper compartment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a bunk bed is installed in the sleeper compartment, then sleeping functionality is provided, but space availability is reduced

Engineering Contradiction:
Improvesleeping functionalityVSAvoidspace availability
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The bunk bed is designed to be retractable rather than fixed, allowing it to extend when needed for sleeping and retract when not in use. This dynamic configuration enables the space to serve dual purposes: providing sleeping functionality when extended and maximizing available space when retracted.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bunk bed utilizes vertical space by extending upward from the sleeper compartment rather than occupying horizontal floor space. This dimensional approach allows the sleeping area to be created in the vertical dimension while preserving horizontal space for other uses.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If space-saving furnishings are used, then space is maximized, but comfort and functionality may be compromised

Engineering Contradiction:
Improvespace maximizationVSAvoidcomfort and functionality
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The retractable mechanism is designed to provide smooth operation and stable positioning when extended, ensuring comfort and functionality are maintained despite the space-saving design. The system includes locking mechanisms and support structures that ensure the bunk bed remains stable and comfortable during use.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The retractable bunk system effectively maximizes space by providing a versatile and comfortable sleeping or storage solution that can be hidden when not in use, enhancing the functionality and comfort of truck sleeper compartments.

Implementation Method 1

the bunk can be equipped with a spring-loaded or other auto-retractable mechanism such that, when unlatched, the retractable bunk can be rewound and stowed with ease

Methodology Applied
Scientific EffectSpring mechanism: Spring

Data Source

PatentUS8950021B2Retractable bunk
Publication Date: 2015.02.10 CVG MANAGEMENT CORP
  • US8950021B2 patent drawing
  • US8950021B2 patent drawing
  • US8950021B2 patent drawing

AI summary

A retractable bunk or bed is disclosed. The retractable bunk can be used in a sleeper compartment so as to optimize space within the cab. The innovation can include a shaft around which a suitably strong, yet flexible, material bunk can be wound. Thus, in a closed or “hidden” state, the material can be rolled up around the shaft and stowed, for example behind a door or within a compartment as desired. In an open position, the material is extended in a horizontal manner and affixed to retain the “bunk” position.