Retractable Curtain Airflow Plenum for Computing Rack Heat Dissipation

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Solution Overview

Problem

The dense packaging of equipment modules in computing racks leads to heat retention issues, as conventional designs fail to efficiently direct airflow and dissipate heat away from the racks, potentially affecting nearby equipment and reducing cooling efficiency.

Innovation Solution

A retractable, flexible curtain system suspended between upper and lower rails is used to form a plenum that directs exhaust airflow away from the computing rack, with adjustable rail components to accommodate various rack sizes and configurations, and a radiant barrier material to minimize heat emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If equipment modules are densely packaged in computing racks to maximize space utilization, then the volume efficiency is improved, but heat retention increases and cooling efficiency deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidheat retention
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The airflow directing system divides the computing rack environment into separate zones using multiple curtains (first curtain for inlet airflow, second curtain for exhaust airflow). This segmentation isolates cold and hot air streams, preventing heat mixing while maintaining dense equipment packaging. Each curtain creates a distinct airflow pathway, allowing efficient cooling without increasing rack volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention addresses heat management by introducing vertical airflow directionality through vertically extending curtains. Instead of horizontal airflow patterns that mix hot and cold air, the system creates vertical streams that transport cold air downward and hot air upward, utilizing the vertical dimension to resolve thermal conflicts while maintaining compact horizontal rack dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If conventional rack designs are used without airflow directing systems, then the device complexity is reduced, but cooling efficiency deteriorates due to poor heat dissipation

Engineering Contradiction:
Improverack structureVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The airflow directing curtains serve as intermediary elements between the equipment modules and the ambient air. These curtains mediate the airflow paths, guiding cold air to inlet ports and directing hot exhaust air away from equipment. This intermediary structure enables efficient thermal management without requiring complex integrated cooling systems within each rack.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses flexible curtain structures made of thin film materials to direct airflow. These thin film curtains are sufficiently permeable to allow airflow passage while providing enough structural definition to create separate airflow zones. The flexibility allows the curtains to be easily installed and adjusted, providing effective thermal management with minimal structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If airflow is not directed away from the rack, then the system simplicity is maintained, but heat impact on nearby equipment increases

Engineering Contradiction:
Improveairflow management systemVSAvoidheat impact on nearby equipment
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The second exhaust airflow curtain extracts and isolates the hot exhaust air stream from the general rack environment. By separating the exhaust airflow path from the intake airflow path, the system prevents hot air from affecting nearby equipment or mixing with cold air supplies. This extraction of the harmful hot air stream resolves the thermal interference problem while maintaining overall system simplicity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airflow directing system effectively moves heated exhaust air upwards and away from the rack, reducing the impact on nearby equipment, improving cooling efficiency and preventing heat from being directed towards equipment inlets, while accommodating different rack configurations and sizes.

Implementation Method 1

The airflow directing system effectively moves heated exhaust air upwards and away from the rack

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The curtain forms a plenum for directing an airflow between the equipment modules and an airflow port

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS9648785B2Computing rack airflow directing system and method
Publication Date: 2017.05.09 LEVEL 3 COMMUNICATIONS LLC
  • US9648785B2 patent drawing
  • US9648785B2 patent drawing
  • US9648785B2 patent drawing

AI summary

A computing rack airflow directing system includes upper and lower rails configured for releasable attachment to a computing rack, and a flexible curtain suspended between the upper and lower rails at upper and lower edges of the curtain, respectively. The curtain is movable along the rails from a retracted position proximate a first end of the rails to provide access to one or more equipment modules mounted in the computing rack to an extended position to form a plenum for directing an airflow between the equipment modules and an airflow port. The airflow port is formed at either the upper edge or the lower edge of the curtain.