Roll Dispensed Stock Container With Retractable Cutter

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Solution Overview

Problem

Current solutions for cutting roll-dispensed stock materials, such as paper and foil, are often large, bulky, and unsafe due to exposed cutting implements, and fail to securely dispense and cut these materials without causing tearing or bunching.

Innovation Solution

A roll-dispensed stock container with a built-in cutter assembly featuring a slidable cutter and elongated track, along with fixation strips and a retractable blade mechanism, which securely holds the stock in place and allows for clean cutting by maintaining tension on the material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a cutter assembly with exposed blade is used to cut roll-dispensed stock, then cutting function is achieved, but user safety deteriorates

Engineering Contradiction:
Improvecutting functionVSAvoiduser safety
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The blade is extracted from continuous exposure and retracted into a housing when not in use. The cutter assembly includes a housing that covers the blade, and the blade can be deployed only when needed for cutting, thereby separating the cutting function from constant exposure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The blade transitions from a static exposed state to a dynamic retractable state. The cutter assembly allows the blade to be deployed and retracted as needed, changing its position dynamically to provide safety when not in use while maintaining cutting capability when required.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If roll-dispensed stock is cut without fixation strips, then cutting simplicity is maintained, but material stability deteriorates causing tearing and bunching

Engineering Contradiction:
Improvecutting simplicityVSAvoidmaterial stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

Fixation strips are positioned in advance on the dispensing surface to grip the leading edge of the roll-dispensed stock. This preliminary fixation prevents the material from shifting or bunching during the cutting process, stabilizing it before the cut is made.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If roll-dispensed stock is dispensed without tension maintenance, then dispensing ease is improved, but cutting quality deteriorates

Engineering Contradiction:
Improvedispensing easeVSAvoidcutting quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The fixation strips are positioned in advance to grip the material and maintain tension during dispensing. This preliminary tensioning ensures the material remains taut and stable when the cutting action occurs, improving cut quality without significantly complicating the dispensing process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11639281B2Cutter and roll-dispensed stock container
Publication Date: 2023.05.02 CUTTING EDGE PACKAGING SOLUTIONS LLC
  • US11639281B2 patent drawing
  • US11639281B2 patent drawing
  • US11639281B2 patent drawing

AI summary

A roll-dispensed stock container is provided. The roll-dispensed stock container has a recessed cutting track and can be assembled by computer aided manufacturing processes.