Retractable Vehicle Door Handle Vertical Link Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional retractable outside door handle assemblies for vehicles face issues with increased weight, cost, and reduced exterior aesthetics due to the need for long link mechanisms to elongate the protruding length of the door handle for user convenience, which also affects the vehicle's running performance and noise levels.

Innovation Solution

A retractable outside door handle assembly with a vertically short, four-node link mechanism that allows for a longer stroke and improved design freedom, featuring a link mechanism with a front link, connecting link, rear link, and supporting link, along with an actuator and guide apertures, enabling the door handle to protrude linearly and retract smoothly, while maintaining a compact housing size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the link mechanism is made long to elongate the protruding length of the outside door handle, then the operation convenience of the passenger is improved, but the weight and cost of the assembly are increased

Engineering Contradiction:
Improveoperation convenienceVSAvoidweight of link mechanism
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent reconfigures the link mechanism from a conventional horizontal arrangement to a vertical arrangement, utilizing the height dimension within the door panel. The first link connects the actuator to the second link vertically, and the second link connects to the outside door handle, creating a compact vertical layout that achieves the required protruding length without increasing the horizontal footprint or link length, thereby reducing weight and cost.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the link mechanism is made long to elongate the protruding length of the outside door handle, then the operation convenience of the passenger is improved, but the exterior aesthetics of the vehicle are deteriorated

Engineering Contradiction:
Improveoperation convenienceVSAvoidexterior aesthetics
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

By transitioning from a horizontal link mechanism to a vertical arrangement, the patent enables the outside door handle to protrude further while keeping the mechanism compact and concealed within the door panel housing. This vertical configuration allows the handle to achieve greater protruding length for improved ergonomics while maintaining a sleek, flush-mounted appearance that enhances exterior aesthetics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the link mechanism is made long to elongate the protruding length of the outside door handle, then the operation convenience of the passenger is improved, but the size of the handle housing must be increased

Engineering Contradiction:
Improveoperation convenienceVSAvoidsize of handle housing
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent utilizes the vertical space within the door panel by arranging the links in a vertical configuration rather than horizontally. The first link extends vertically from the actuator, and the second link connects vertically to the outside door handle, allowing the mechanism to fit within a compact housing volume while achieving the necessary protruding length for user convenience.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If the outside door handle protrudes outward along the width direction of the vehicle, then the operation convenience of the passenger is improved, but the running noise and running resistance are increased

Engineering Contradiction:
Improveoperation convenienceVSAvoidrunning noise and running resistance
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent implements a retractable outside door handle mechanism that dynamically adjusts the protruding length of the handle based on operational requirements. The actuator controls the extension and retraction of the handle through the link mechanism, allowing the handle to protrude when needed for easy operation and retract to minimize aerodynamic resistance and running noise during vehicle operation, thus resolving the contradiction between operational convenience and harmful running factors.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11214994B2Retractable outside door handle assembly for vehicle
Publication Date: 2022.01.04 HYUNDAI MOTOR CO LTD
  • US11214994B2 patent drawing
  • US11214994B2 patent drawing
  • US11214994B2 patent drawing

AI summary

A retractable outside door handle assembly for a vehicle is provided. The assembly includes an outside door handle that protrudes outward in a width direction of a vehicle or is receivable into an opening formed at a door outer panel. A front link has a first end portion connected to be rotatable with a front portion of the outside door handle along the length direction of the vehicle. A connecting link connected to be rotatable with a second end portion of the front link at a first end portion thereof and installed to be movable along the length direction of the vehicle. A rear link includes a first end portion connected to be rotatable with a second end portion of the connecting link and a second end portion is connected to be rotatable with the outside door handle.