Retractable Flat-Wire Coupling for Self-Expanding Valve Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing transcatheter delivery systems for heart valve prostheses face complications such as vessel trauma, inaccurate placement, conduction disturbances, coronary artery obstruction, and undesirable paravalvular leakage due to their large delivery profile and curved anatomy.

Innovation Solution

A delivery system utilizing retractable flat wires as a coupling and deployment mechanism, comprising an outer sheath, an elongate tube with wires, and self-expanding frames, where the wires are woven through the frames to couple and deploy the prosthesis, allowing controlled and predictable expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a large delivery profile is used for the prosthesis, then the prosthesis can be delivered percutaneously, but vessel trauma and complications increase

Engineering Contradiction:
Improvepercutaneous delivery capabilityVSAvoidvessel trauma
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The prosthesis frame is nested within a delivery catheter assembly, with the frame compressed to a small diameter for delivery and then expanded at the target site. The valve leaflets are attached to the interior of the compressed frame, allowing the entire prosthesis to be delivered through a catheter while maintaining a small delivery profile that reduces vessel trauma.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The prosthesis frame is designed to be dynamically changeable between a compressed delivery configuration and an expanded operational configuration. The frame can be compressed to pass through vessels and then expanded at the target site to provide the necessary structural support and valve function, adapting the delivery profile to the operational requirements.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the prosthesis is compressed to a small diameter for delivery, then vessel trauma is reduced, but placement accuracy becomes difficult to achieve

Engineering Contradiction:
Improvevessel traumaVSAvoidplacement accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The delivery system incorporates imaging guidance (such as fluoroscopy or echocardiography) that provides real-time feedback on the prosthesis position during deployment. This allows the operator to adjust the placement to achieve accurate positioning while maintaining the benefits of compressed delivery for reducing vessel trauma.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The prosthesis is pre-compressed to a small diameter for delivery through the catheter, and then expanded at the target site using a balloon catheter or by removal from the delivery catheter. This preliminary compression enables safe delivery while subsequent expansion and positioning steps ensure accurate placement at the target location.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the prosthesis is delivered using a catheter-based system, then invasive surgery is avoided, but conduction disturbances and coronary artery obstruction may occur

Engineering Contradiction:
Improveminimally invasive deliveryVSAvoidconduction disturbances
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The delivery catheter is designed with specific local characteristics at its tip, such as a curved or angled configuration, to navigate the vasculature and position the prosthesis accurately at the target site. This localized design allows minimal invasive delivery while reducing the risk of conduction disturbances and coronary artery obstruction by avoiding unnecessary tissue manipulation in critical areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables safer, more precise implantation of heart valve prostheses by minimizing vessel trauma and improving placement accuracy, reducing complications like paravalvular leakage.

Implementation Method 1

self-expanding first and second frames disposed in series within a distal portion of the outer sheath component and held in a compressed delivery configuration therein

Methodology Applied
Scientific EffectShape memory: Shape Memory Alloy

Data Source

PatentUS12458495B2Delivery system having retractable wires as a coupling mechanism and a deployment mechanism for a self-expanding prosthesis
Publication Date: 2025.11.04 MEDTRONIC INC
  • US12458495B2 patent drawing
  • US12458495B2 patent drawing
  • US12458495B2 patent drawing

AI summary

A delivery system for transcatheter implantation of a heart valve prosthesis. The delivery system includes an outer sheath component defining a lumen therethrough, an elongate tube having at least two flat wires longitudinally extending from a distal end thereof, and self-expanding first and second frames disposed in series within a distal portion of the outer sheath component and held in a compressed delivery configuration therein. The elongate tube and the at least two flat wires are slidably disposed within the lumen of the outer sheath component. In the compressed delivery configuration the at least two flat wires longitudinally extend along exterior portions of the first and second frames and are woven through adjacent ends of the first and second frames to releasably couple them to each other. Proximal retraction of the at least two flat wires from the first and second frames releases at least the first frame from the delivery system.