Retractable Head Restraint Actuation for Safety and Rear Visibility

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Solution Overview

Problem

Existing vehicle seat head restraints are inefficiently manually actuated between stowed and deployed positions, often impinging on rear vehicle visibility when not in use, as they lack automatic detection of occupant presence for adaptive positioning.

Innovation Solution

An electromechanical retractable head restraint system using a cable carriage and electric motor, actuated by an occupant detection system, moves between stowed and deployed positions, with a mechanical override for manual control and spring bias for automatic retraction when unoccupied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the head restraint is left in the deployed position, then passenger head support safety is improved, but rear vehicle visibility is worsened

Engineering Contradiction:
Improvehead support safetyVSAvoidrear visibility obstruction
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The head restraint is designed to dynamically change its position between deployed and stowed states based on real-time occupancy detection. The system transitions from a static fixed position to a dynamic adaptive position, automatically deploying when an occupant is detected and retracting when the seat is empty, thus resolving the contradiction between safety and visibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates an occupancy sensor that provides feedback about seat usage status to the head restraint control system. This feedback loop enables the head restraint to automatically sense when an occupant is present or absent and相应ly adjust its position, ensuring safety when needed and visibility when the seat is empty.

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If the head restraint is manually retracted to the stowed position, then rear vehicle visibility is improved, but operational efficiency is worsened

Engineering Contradiction:
Improverear visibility obstructionVSAvoidoperational efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The head restraint system performs the retraction operation automatically without requiring manual intervention from the user. The occupancy sensor and motorized actuation system enable the head restraint to self-adjust its position based on seat occupancy status, eliminating the need for manual operation and improving efficiency.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical operation of the head restraint is replaced with an automated electromechanical system. The motorized actuator substitutes for manual user action, and the electronic sensor system replaces the need for human judgment about when to retract, thereby improving operational efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the head restraint is automatically actuated between stowed and deployed positions, then operational efficiency is improved, but device complexity is worsened

Engineering Contradiction:
Improveoperational efficiencyVSAvoidactuation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system introduces an occupancy sensor as an intermediary component that automatically detects seat usage and triggers the appropriate head restraint position. This intermediary sensor system manages the complexity by providing simple binary input (occupied/not occupied) that controls the motorized actuator, making the automation straightforward and reliable.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automatically adjusts the head restraint based on occupant presence, enhancing passenger safety and visibility by efficiently transitioning between stowed and deployed positions without manual intervention.

Implementation Method 1

A cable extends between a first end coupled to the head restraint and a second end coupled to the cable carriage for moving the head restraint between the stowed position and the deployed position in response to actuation of the cable carriage between the home position and the lift position.

Methodology Applied
Scientific EffectCable tension: Tension

Data Source

PatentUS9399420B2Electromechanical retractable head restraint
Publication Date: 2016.07.26 MAGNA SEATING INC
  • US9399420B2 patent drawing
  • US9399420B2 patent drawing
  • US9399420B2 patent drawing

AI summary

A seat assembly comprises a seat cushion and a seat back having a bottom portion coupled to the seat cushion and an opposite top portion. A head restraint is coupled to the seat back for movement between a stowed position adjacent the top portion of the seat back and a deployed position spaced above the top portion of the seat back. A cable carriage is coupled to the seat back for actuation along a longitudinal axis between a home position and a lift position. A cable extends between a first end coupled to the head restraint and a second end coupled to the cable carriage for moving the head restraint between the stowed position and the deployed position in response to actuation of the cable carriage between the home position and the lift position.