Tailgate Assembly with Retractable Secondary Gate for Cargo Access

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Solution Overview

Problem

Existing tailgate assemblies for vehicles do not efficiently provide a cargo bed access opening that allows users to access the cargo bed while maintaining the primary tailgate in a closed position, limiting flexibility and convenience for loading and unloading cargo.

Innovation Solution

A tailgate assembly featuring a primary tailgate and a secondary tailgate that can move between a blocking and accessing position, where the secondary tailgate is retractable into the primary tailgate, and can also extend to provide a step, allowing for enhanced access and flexibility in cargo handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the primary tailgate is kept in a closed position to maintain security and enclosure, then cargo bed access is limited, but if the primary tailgate is opened fully then security is compromised and access control is lost

Engineering Contradiction:
Improvecargo bed accessVSAvoidcargo bed enclosure security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The tailgate assembly is divided into a primary tailgate and a secondary tailgate that can operate independently. The secondary tailgate can be opened to access the cargo bed while the primary tailgate remains closed, providing both security and access. This segmentation allows selective opening of only the portion needed for cargo access.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The secondary tailgate is nested within the primary tailgate structure. When closed, the secondary tailgate is positioned within the primary tailgate, maintaining a compact and secure enclosure. When opened, it provides access while the primary tailgate remains intact and closed.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a cargo bed access opening is provided in the primary tailgate, then access is improved, but the structural integrity and appearance of the primary tailgate is compromised

Engineering Contradiction:
Improvecargo bed accessVSAvoidprimary tailgate structure
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The secondary tailgate is nested within the primary tailgate, allowing access without creating permanent openings in the primary structure. The primary tailgate maintains its structural integrity while the nested secondary tailgate provides the access function.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The secondary tailgate is made movable relative to the primary tailgate, transitioning between retracted and extended positions. This dynamic configuration allows the access opening to appear only when needed, maintaining the primary tailgate's structural stability when the secondary tailgate is retracted.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the secondary tailgate is extended to provide a step, then user access comfort is improved, but the device complexity increases

Engineering Contradiction:
Improveuser access comfortVSAvoidtailgate assembly structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The secondary tailgate serves multiple functions: it acts as an access door to the cargo bed and simultaneously functions as a step when extended. This multi-functionality provides user comfort without requiring separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The secondary tailgate is integrated within the primary tailgate structure, sharing the overall assembly framework. This nesting approach allows the step function to be achieved using the existing structural components rather than adding entirely separate support structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11208157B2Tailgate assembly with cargo bed access opening and method of providing access to a cargo bed of a vehicle
Publication Date: 2021.12.28 FORD GLOBAL TECH LLC
  • US11208157B2 patent drawing
  • US11208157B2 patent drawing
  • US11208157B2 patent drawing

AI summary

A tailgate assembly according to an exemplary aspect of the present disclosure includes, among other things, a primary tailgate having a cargo bed access opening. The primary tailgate moveable between a closed position and a fully open position relative to a cargo bed of a vehicle. The tailgate assembly further including a secondary tailgate that can move between a blocking position where the secondary tailgate extends into the cargo bed access opening and an accessing position where the secondary tailgate is retracted away from the cargo bed access opening. The secondary tailgate in the accessing position at least partially retracted into a portion of the primary tailgate that is vertically beneath the cargo bed access opening when the primary tailgate is in the closed position.