Automated Retractable Step System With Driven Shield Sensor

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Solution Overview

Problem

Current retractable steps for vehicles are laborious to install and require configuration based on specific vehicle methodologies, making them time-consuming and inconvenient, especially when actuation is dependent on the door ajar signal.

Innovation Solution

An automated extendable/retractable step system with a linkage subassembly, actuator, and sensor subassembly that allows independent actuation from the door ajar signal, featuring a sensing electrode, reference electrode, and driven shield electrode to facilitate hands-free operation and ease of installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If retractable steps are configured to be actuated based on door ajar signal in vehicle computer, then the steps can be controlled automatically, but the installation becomes laborious and time consuming

Engineering Contradiction:
Improveautomatic actuation controlVSAvoidinstallation time
Core Design Contradiction:
Extent of automationVSLoss of time

Solution Approach 1:

The control system automatically identifies and configures the retractable step actuation based on door ajar signals without requiring manual programming or complex configuration procedures during installation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex manual configuration procedures with an automated electronic control system that can identify and configure step actuation independently, eliminating the need for laborious installation processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Extent of automation

If retractable steps are configured to be actuated based on door ajar signal, then automatic control is achieved, but the configuration process becomes complex and varies across different vehicle assembly lines

Engineering Contradiction:
Improveautomatic controlVSAvoidconfiguration complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The control system is designed to be universally compatible with different vehicle assembly lines and methodologies, automatically adapting to various door ajar signal configurations without requiring line-specific programming

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of requiring the system to adapt to different vehicle assembly line methodologies, the patent inverts the approach by having the control system independently identify and configure itself, making the installation process independent of external methodologies

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If a sensor subassembly with sensing electrode is used for hands-free operation, then convenience is improved, but parasitic capacitance between vehicle frame and electrode increases

Engineering Contradiction:
Improvehands-free operation convenienceVSAvoidparasitic capacitance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a driven shield electrode as an intermediary element between the sensing electrode and the vehicle frame, which acts as a capacitive barrier to reduce parasitic capacitance while allowing the sensor to function for hands-free operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables convenient and efficient deployment/retraction of the step, reducing installation time and allowing hands-free operation, independent of the door ajar signal, while minimizing parasitic capacitance for accurate sensing.

Implementation Method 1

A sensor subassembly and a controller, wherein the controller is configured in electrical communication with an electrical power source, the sensor subassembly, and with the actuator for signaling the actuator to move the step between the stowed position and the deployed position in response to a signal received from the sensor subassembly. In accordance with another aspect of the invention, the sensor subassembly of the automated retractable step system can include a sensing electrode and a reference electrode disposed adjacent the sensing electrode.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the sensor subassembly of the automated retractable step system can include a driven shield electrode overlying the sensing electrode and the reference electrode to inhibit parasitic capacitance between a vehicle frame member and the sensing and reference electrodes.

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS10913397B2Automated retractable step system, sensor system for a moveable vehicle member, and actuator assembly for a moveable vehicle member
Publication Date: 2021.02.09 MAGNA CLOSURES INC
  • US10913397B2 patent drawing
  • US10913397B2 patent drawing
  • US10913397B2 patent drawing

AI summary

An automated retractable step system has at least one linkage subassembly for attachment to a vehicle frame. A step is attached to the linkage subassembly and is movable between a stowed position and a deployed position. An actuator is coupled with the linkage subassembly for moving the step between the stowed and deployed positions. A sensor subassembly includes a sensing electrode and a reference electrode disposed adjacent to the sensing electrode and a driven shield electrode extending generally parallel to and in a spaced relationship with the sensing electrode and the reference electrode. A controller is electrically connected to the sensing electrode and to the reference electrode and to the driven shield electrode. The controller is also electrically connected to the actuator for controlling the actuator to move the step between the stowed position and the deployed position in response to the signal from the sensor subassembly.