Surgical Retractor with Rack and Pinion Actuation

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Solution Overview

Problem

Conventional surgical retractors are limited by the size of the incision, requiring larger incisions for larger apertures, which increases healing time and patient discomfort, and lack the ability to easily create wider or longer apertures without increasing incision size.

Innovation Solution

A retractor design featuring a pair of blades with independent actuation mechanisms, allowing for translation and rotation to open wider than the incision, using a rack and pinion system and lock handles to control movement, enabling a smaller initial incision while providing a larger operative aperture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional retractors are used, then the aperture size is limited by the incision size, but this requires larger incisions for larger apertures which increases healing time and patient discomfort

Engineering Contradiction:
Improveaperture sizeVSAvoidhealing time
Core Design Contradiction:
Area of moving objectVSLoss of time

Solution Approach 1:

The retractor employs dynamic blade assemblies that can translate along insertion paths and rotate relative to each other, transforming a static incision opening into a dynamically expandable aperture. The blades start in a closed nested configuration within the incision and can be actuated to translate and rotate, creating a larger operative aperture without increasing the initial incision size, thus reducing healing time requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The retractor mechanism adds rotational freedom to the traditional linear insertion approach. By enabling the blades to rotate relative to one another in addition to translating along the insertion path, the system creates a three-dimensional expansion capability that allows the aperture to widen beyond the linear constraints of the incision, effectively decoupling aperture size from incision length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If conventional retractors are used, then the structure is simple, but the ability to create wider or longer apertures without increasing incision size is limited

Engineering Contradiction:
Improveaperture sizeVSAvoidactuator mechanism complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The retractor is divided into multiple independent blade assemblies, each with its own actuator mechanism. This segmentation allows each blade to be controlled independently, providing granular control over the aperture shape and size. The modular design with separate actuators for each blade assembly makes the complex functionality manageable and configurable, allowing the system to adapt to different surgical needs without requiring a completely complex monolithic structure.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the retractor uses independent actuation mechanisms for each blade, then the aperture can be expanded beyond incision size, but the device complexity increases

Engineering Contradiction:
Improveaperture configuration flexibilityVSAvoidnumber of actuators and control mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each blade assembly incorporates its own actuator that can independently translate the blade along its insertion path and rotate it relative to other blades. This dynamic independence provides versatile aperture configuration capabilities, allowing the surgeon to create customized aperture shapes and sizes by controlling each blade's position and orientation separately, thereby adapting to various surgical requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The retractor system segments the actuation function into separate mechanisms for each blade assembly, with each blade having its own actuator. This segmentation enables independent control of each blade's translation and rotation, providing fine-grained adaptability for creating different aperture configurations. While this increases the number of control mechanisms, it also allows for modular design and easier customization based on specific surgical needs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of wider and longer apertures with reduced invasiveness, minimizing healing time and patient discomfort by allowing the retractor to be inserted through a smaller incision and expanded as needed, with simplified tissue retraction steps.

Implementation Method 1

the first blade assembly comprises a rack and the first actuator comprises a pinion

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Implementation Method 2

the first lock handle is biased to engage a pawl with the first actuator

Methodology Applied
Scientific EffectPawl engagement: Mechanical Fastener

Data Source

PatentUS20240008863A1retractor
Publication Date: 2024.01.11 SPINAL ELEMENTS INC
  • US20240008863A1 patent drawing
  • US20240008863A1 patent drawing
  • US20240008863A1 patent drawing

AI summary

A retractor for use in surgical operations can include a first blade assembly comprising a first blade, a first actuator configured to translate the first blade along a first translation direction, a first lock handle configured to limit translation along a direction opposite the first translation direction. The retractor can include a second blade assembly comprising a second blade. The method can include providing a retractor comprising a first blade assembly comprising a first blade, a first actuator, a first lock handle, and second blade assembly comprising a second blade. The method can include translating the first blade along a first translation direction with the first actuator. The first lock handle can limit translation along a direction opposite the first translation direction.