Retrievable Tubular Sleeve for Washout Mitigation

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Solution Overview

Problem

Washout sections in wellbores can prevent or complicate the running of intervention or measurement tools, adversely impacting the efficiency, production, and safety of well operations by creating obstacles for tool passage and fluid flow.

Innovation Solution

A retrievable tubular sleeve is run downhole through the casing string, connecting with a landing nipple to extend into the washout section, allowing intervention or measurement tools to pass through while enabling easy retrieval, thus mitigating the effects of the washout section.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a washout section forms in the wellbore, then the wellbore geometry changes naturally, but tool passage is prevented or complicated

Engineering Contradiction:
Improvetool passageVSAvoidwellbore geometry
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

A retrievable tubular sleeve is introduced as an intermediary component that spans the washout section. The sleeve has a smooth internal profile that guides tools through the enlarged washout area, preventing tool engagement with the irregular wellbore geometry while maintaining access to the reservoir below.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The wellbore is effectively segmented into three zones: the cased section above, the washout section in the middle, and the open-hole section below. The tubular sleeve creates a temporary artificial casing within the washout zone, separating the problematic geometry from the tool passage path.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the tubular sleeve is installed to mitigate washout effects, then tool passage is enabled, but device complexity increases

Engineering Contradiction:
Improvetool passageVSAvoidwellbore structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The tubular sleeve is designed as a dynamic, retrievable component rather than a permanent installation. It can be deployed when needed and removed when no longer required, allowing the wellbore structure to adapt between simple and complex states based on operational needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tubular sleeve is installed temporarily to facilitate tool passage through the washout section, then retrieved and removed after serving its purpose. This temporary deployment adds complexity only when needed, rather than permanently modifying the wellbore structure.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of operation

If the tubular sleeve extends into the washout section, then tool passage is improved, but retrieval complexity increases

Engineering Contradiction:
Improvetool passageVSAvoidsleeve retrieval
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

A retrieval mechanism is pre-installed on the tubular sleeve before deployment. This preliminary action ensures that the retrieval function is already in place, eliminating the need for complex post-installation retrieval operations and simplifying the overall process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12060758B2Washout mitigation
Publication Date: 2024.08.13 SAUDI ARABIAN OIL CO
  • US12060758B2 patent drawing
  • US12060758B2 patent drawing
  • US12060758B2 patent drawing

AI summary

One or more geometric dimensions of a portion of a washout section of a wellbore are determined. A retrievable tubular sleeve is run downhole through the casing string, such that a key profile disposed on an outer surface of the retrievable tubular sleeve connects with a landing nipple disposed on an inner surface of the casing string. The retrievable tubular sleeve is dimensioned such that, when the key profile is connected with the landing nipple, a portion of the retrievable tubular sleeve extends downhole from the downhole end of the casing string and within the portion of the washout section for which the one or more geometric dimensions have been determined, and an intervention or measurement tool can be run through the retrievable tubular sleeve through across the washout section.