Retrofit EV Charging Base for Existing Poles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing methods for installing electric vehicle (EV) charging stations on existing poles are costly, logistically challenging, and can compromise safety zones and structural integrity due to dynamic vibrations from wind and other conditions, limiting the expansion of EV charging infrastructure.

Innovation Solution

A retrofit EV charging system that includes a custom EV charging station base with a secure, hollow enclosure interposed between the existing pole and its anchor base, allowing for secure attachment and connection of EV charging stations, along with optional features like internet connectivity, payment processing, and advertising displays, while maintaining structural integrity and adhering to safety regulations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If EV charging stations are bolted to existing poles, then installation cost and complexity are reduced, but structural integrity is compromised due to dynamic vibrations from wind and other conditions

Engineering Contradiction:
Improveinstallation cost and complexityVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent applies nesting by placing the EV charging station inside a hollow existing pole structure. The charging station is mounted on a support structure that is nested within the pole's interior space, allowing the charging functionality to be housed within the existing structural element without compromising its load-bearing capacity or resistance to wind vibrations.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent introduces an intermediary support structure that mediates between the EV charging station and the existing pole. This intermediate framework provides proper mechanical support and mounting for the charging station while allowing the existing pole to maintain its original structural integrity and vibration resistance properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If EV charging stations are installed on existing poles, then infrastructure expansion is accelerated, but safety zones are compromised due to reduced clearance from pedestrian and vehicular traffic

Engineering Contradiction:
Improveinfrastructure expansion rateVSAvoidsafety zone reduction
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

By nesting the EV charging station within the existing pole structure, the patent eliminates the need for additional external mounting that would encroach on safety zones. The charging station utilizes the interior space of the pole, thereby maintaining the required clearance from pedestrian and vehicular traffic while still enabling infrastructure expansion.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If EV charging stations are installed without new construction, then installation difficulty and cost are reduced, but structural compatibility issues arise with existing poles

Engineering Contradiction:
Improveinstallation difficulty and costVSAvoidstructural compatibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by dividing the EV charging station into modular components that can be independently assembled and installed within the existing pole structure. This modular approach allows for easier adaptation to different pole types and sizes, reducing installation complexity while maintaining structural compatibility through standardized mounting interfaces.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11383608B2Retrofit electric vehicle charging system with optional advertising and networking functionality and retrofitting methods for the same
Publication Date: 2022.07.12 ALLPOLE LLC
  • US11383608B2 patent drawing
  • US11383608B2 patent drawing
  • US11383608B2 patent drawing

AI summary

Systems and methods for retrofitting existing light and other poles to provide additional functionality in the form of one or more electric vehicle charging stations. Exemplary systems include EV charging station bases that are interposable between an existing pole and its associated buried anchor base, and include one or more EV charging stations that may be powered through the existing electrical wiring of the pole to be retrofit. Exemplary systems may offer additional functionality in the form of optional advertising, Internet connectivity, and other features.