Retrofit Light Switch Control With Visual Feedback and Limit Indication

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Solution Overview

Problem

Existing load control systems require electrical wiring modifications to install advanced load control devices, making it difficult for average consumers to replace standard mechanical toggle switches without professional assistance.

Innovation Solution

A control device configured for a load control system that can be installed over a mechanical toggle switch, featuring a base portion mountable to an electrical wallbox, a rotatable control unit with a light source, and a control circuit that provides feedback through illumination and communication signals to control lighting devices without the need for electrical wiring modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a standard mechanical toggle switch is replaced by an advanced load control device, then the control functionality and feedback capability are improved, but the installation complexity increases due to required electrical wiring modifications

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary device that interfaces between the existing mechanical toggle switch and the load control system. This intermediary captures control signals from the mechanical switch and transmits them to the load control device, enabling retrofitted control without requiring replacement of the original switch and its wiring. The intermediary acts as a bridge that preserves the existing electrical infrastructure while adding advanced control capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If electrical wiring modifications are required for installation, then the load control device can be properly integrated into the electrical system, but the ease of operation deteriorates because average consumers cannot perform the installation without professional assistance

Engineering Contradiction:
Improvesystem integrationVSAvoidease of installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent enables self-service installation by designing a system that can be retrofitted onto existing mechanical toggle switches without requiring electrical wiring modifications. The control device mounts over the existing switch and uses the switch's existing electrical connections, allowing average consumers to install the system themselves by simply replacing the switch cover plate rather than working with electrical wiring.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs preliminary action by designing the control device to interface with the mechanical switch's existing electrical connections before installation. The device is pre-configured to work with standard toggle switch wiring arrangements, so that upon installation, it automatically integrates with the existing electrical system without requiring any wiring modifications by the installer.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a control device is installed over a mechanical toggle switch, then the ease of installation is improved, but the feedback capability and visual indication may be insufficient without additional components

Engineering Contradiction:
Improveease of installationVSAvoidfeedback capability
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent merges multiple functions into the control device housing: the mechanical toggle switch interface, the load control electronics, and the visual feedback indicator (light source) are all integrated into a single unit that mounts over the existing switch. This consolidation ensures that the feedback capability is not lost but rather integrated seamlessly into the device that provides ease of installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent incorporates a light source that provides visual feedback to indicate the operational state of the load control device. The control circuit activates the light source to illuminate an illuminated portion on the actuation portion, providing clear visual indication to users about the device's state without requiring separate feedback components.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables consumers to easily control lighting devices by rotating or actuating the control unit, providing intuitive feedback and controlling lighting intensity and color temperature, thus simplifying the installation and operation of load control systems without requiring electrical wiring work.

Implementation Method 1

The control unit may comprise a rotation portion rotatable with respect to the base portion, an actuation portion having a front surface, a light source, and a control circuit

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS12080493B2Control device configured to provide visual feedback
Publication Date: 2024.09.03 LUTRON TECHNOLOGY COMPANY LLC
  • US12080493B2 patent drawing
  • US12080493B2 patent drawing
  • US12080493B2 patent drawing

AI summary

A control device configured for use in a load control system to control an external electrical load may provide simple feedback regarding the operation of the control device. For example, the control device may comprise a base portion configured to be mounted to an electrical wallbox or over a mechanical switch, and a control unit connected to the base portion. The control unit may comprise a rotation portion rotatable with respect to the base portion, an actuation portion, and a light source. The control unit may be configured to control the light source to illuminate at least an illuminated portion of the actuation portion in response to actuations of the rotation portion and the actuation portion. In addition, the control unit may provide a limit indication on the illuminated portion by blinking the illuminated portion when the electrical load has reached a limit.