Retrofitting Vortex Generators on Wind Turbine Blades

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Solution Overview

Problem

Wind turbine manufacturers face challenges in improving the efficiency of existing blades without replacing them, as arbitrary replacement is not feasible, and there is a need to enhance aerodynamic properties to increase energy production and extend turbine lifetime.

Innovation Solution

A method of retrofitting vortex generators on wind turbine blades by identifying a separation line on the suction side based on deposit distribution and mounting vortex panels between this line and the leading edge, using optical or chemical means to determine deposit patterns and positioning the generators optimally for improved airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If vortex generators are retrofitted on existing wind turbine blades, then aerodynamic efficiency is improved, but blade complexity increases

Engineering Contradiction:
Improveenergy productionVSAvoidblade structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The blade surface is segmented into different flow regions (laminar, transition, turbulent) based on deposit distribution patterns, and vortex generators are selectively placed only in specific segments where they are most effective, rather than applying modifications across the entire blade surface

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Vortex generators are placed locally at specific chord positions and span locations where flow separation occurs, rather than uniformly across the blade. The placement is determined by local flow conditions identified through deposit patterns, ensuring modifications are applied only where aerodynamically beneficial

Inventive Principle:
Principle #3Local quality

2Duration of action of stationary object

If blade replacement is avoided to extend turbine lifespan, then resource consumption is reduced, but aerodynamic efficiency deteriorates

Engineering Contradiction:
Improveblade lifespanVSAvoidenergy production
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

Deposit patterns are used as preliminary indicators to identify flow separation locations before significant performance degradation occurs. This allows proactive placement of vortex generators to prevent efficiency loss, rather than waiting for blades to fail or requiring replacement

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The blade's natural deposit accumulation pattern is utilized as a diagnostic tool to identify where flow separation occurs. The blade essentially marks its own problem areas through deposit distribution, which then guides the placement of corrective vortex generators

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the aerodynamic properties of wind turbine blades, leading to increased energy yield and prolonged turbine performance by optimizing airflow and reducing drag, even on blades in long-term operation.

Implementation Method 1

mounting one or more vortex panels including a first vortex panel comprising at least one vortex generator on the suction side of the wind turbine blade between the separation line and the leading edge

Methodology Applied
Scientific EffectVortex generator: Vortex Generator

Data Source

PatentUS10145357B2Method for retrofitting vortex generators on a wind turbine blade
Publication Date: 2018.12.04 LM WP PATENT HLDG AS
  • US10145357B2 patent drawing
  • US10145357B2 patent drawing
  • US10145357B2 patent drawing

AI summary

A method of retrofitting vortex generators on a wind turbine blade is disclosed, the wind turbine blade being mounted on a wind turbine hub and extending in a longitudinal direction and having a tip end and a root end, the wind turbine blade further comprising a profiled contour including a pressure side and a suction side, as well as a leading edge and a trailing edge with a chord having a chord length extending there between, the profiled contour, when being impacted by an incident airflow, generating a lift. The method comprises identifying a separation line on the suction side of the wind turbine blade, and mounting one or more vortex panels including a first vortex panel comprising at least one vortex generator on the suction side of the wind turbine blade between the separation line and the leading edge of the wind turbine blade.