Predictive Retrograde Condensate Dropout Model

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Solution Overview

Problem

Current methods for addressing condensate blockage in subsurface formations are often reactive and require significant investment and time, as they typically involve laboratory experiments to predict retrograde liquid condensate dropout, which can lead to decreased hydrocarbon production rates and increased energy input.

Innovation Solution

A predictive process using easily obtainable parameters such as subsurface formation temperature, dew point pressure, and mole percentage of C7+ hydrocarbons to forecast retrograde liquid condensate dropout, allowing for proactive application of methods like gas injection or dissolving solutions to maintain reservoir pressure and prevent condensate accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional techniques (dry gas injection, huff-and-puff, chemical solutions injection) are used to address condensate blockage, then condensate saturation is reduced and gas flow passage is improved, but monetary investment and time for laboratory experiments increase

Engineering Contradiction:
Improvegas production rateVSAvoidtime for laboratory experiments
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent performs preliminary prediction of condensate dropout using a simplified model with easily obtainable parameters (temperature, pressure, composition) before actual production occurs. This allows proactive implementation of mitigation strategies rather than reactive treatment after blockage occurs, eliminating the need for time-consuming laboratory experiments on produced samples.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a simplified predictive model that copies the essential behavior of complex condensate dropout phenomena using easily measurable parameters. Instead of requiring detailed laboratory analysis of actual produced hydrocarbons, the model uses readily available reservoir data to predict condensate saturation and blockage risk, significantly reducing time and resource requirements.

Inventive Principle:
Principle #26Copying

2Measurement precision

If detailed laboratory experiments are conducted on produced hydrocarbon samples to predict condensate dropout, then prediction accuracy is improved, but monetary investment and time requirements increase

Engineering Contradiction:
Improvecondensate dropout prediction accuracyVSAvoidmonetary investment
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent replaces expensive, time-consuming detailed laboratory experiments with a low-cost predictive model using easily obtainable parameters. The model uses basic reservoir data (temperature, pressure, hydrocarbon composition) that are already available or easily measured, eliminating the need for costly laboratory analysis of produced samples while maintaining sufficient prediction accuracy for practical decision-making.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent shifts from using complex, difficult-to-obtain parameters requiring detailed laboratory analysis to using simple, easily measurable parameters (temperature, pressure, basic composition). This parameter transformation maintains the ability to predict condensate dropout while dramatically reducing monetary investment and time requirements.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If reservoir pressure is maintained above dew point to prevent condensate deposition, then condensate blockage is prevented, but energy input for gas injection increases

Engineering Contradiction:
Improvehydrocarbon production rateVSAvoidenergy input for gas injection
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent uses the predictive model to identify the specific pressure threshold at which condensate dropout begins for each reservoir. This allows operators to maintain pressure just above the critical dropout point rather than always maintaining pressure well above the dew point, reducing the energy required for gas injection while still preventing blockage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transforms the pressure maintenance strategy from a conservative approach (maintaining pressure well above dew point) to an optimized approach (maintaining pressure just above the predicted dropout threshold). The predictive model provides the critical pressure parameter that enables this optimization, reducing energy input while maintaining productivity.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If pressure drawdown is utilized to maximize hydrocarbon extraction, then production rate is improved, but condensate dropout and blockage increase

Engineering Contradiction:
Improvehydrocarbon extraction rateVSAvoidcondensate blockage
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent performs preliminary prediction of condensate dropout using the simplified model before implementing pressure drawdown strategies. This allows operators to identify safe drawdown limits that maximize hydrocarbon extraction while staying above the predicted condensate dropout pressure, preventing blockage before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The predictive model provides feedback on the relationship between pressure drawdown and condensate dropout risk. This feedback enables operators to adjust drawdown rates and limits in real-time to maximize production while preventing the harmful effect of condensate blockage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables proactive management of condensate blockage, reducing energy input and maintaining hydrocarbon production by predicting the pressure at which maximum retrograde condensate liquid dropout occurs, thereby preventing condensate accumulation and enhancing hydrocarbon recovery.

Implementation Method 1

a retrograde condensate gas reservoir exists initially as a single-phase fluid (gaseous with dissolved condensate), which changes towards two phases (gas and at least some precipitated condensate liquid) in the reservoir as the reservoir pressure declines below the dew point pressure

Methodology Applied
Scientific EffectRetrograde condensate liquid dropout: Phase Change

Implementation Method 2

as the reservoir pressure declines below the dew point pressure of the gas condensate reservoir

Methodology Applied
Scientific EffectDew point pressure: Condensation

Data Source

PatentUS20240248234A1Processes for predicting and addressing retrograde condensate liquid dropout in a subsurface formation
Publication Date: 2024.07.25 SAUDI ARABIAN OIL CO
  • US20240248234A1 patent drawing
  • US20240248234A1 patent drawing
  • US20240248234A1 patent drawing

AI summary

A process for predicting and addressing retrograde liquid condensate dropout (LDO) in a hydrocarbon subsurface formation may include determining a maximum retrograde condensate liquid dropout (LDOmax) for the subsurface formation; generating a normalized model of retrograde condensate liquid dropout versus subsurface formation pressure according to an equation with formula:L⁢DOnrm=L⁢DOmax*(e(-1*fBell*(Pnrm-PnrmPeak)2))(1⁢0-7*ZC⁢7+*efH⁢u⁢b⁢b*Pn⁢r⁢m)+1;inputting a normalized pressure (Pnrm) into the model based on the pressure of the subsurface formation; and de-normalizing the LDOnrm according to the formula: LDO=LDOnrm*LDOmax, thereby generating a predicted condensate liquid dropout within the subsurface formation.