Retroreflector Hologram Recording via Shallow Beam Angle

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for producing retroreflectors for vehicles are limited in design variation due to the difficulty in recording holographic grids with thin media, resulting in angular selectivity issues that prevent effective reflection of light over a wide range of angles, making them unsuitable for vehicle applications.

Innovation Solution

A method involving a retroreflector with numerous facets, where a photosensitive recording material is applied and illuminated with a laser beam to generate a hologram that reconstructs light as a reference beam, allowing for reflection back towards the source, enabling a smooth, unstructured surface and wide-angle light reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two light beams are superimposed to form a three dimensional hologram with grids at right angles, then retroreflection of 180° can be obtained, but the recording is difficult because Fresnel reflection at 90° is nearly 100%, requiring very thick recording media

Engineering Contradiction:
Improveretroreflection capabilityVSAvoiddifficulty of recording hologram
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of entering the medium at 90° to the substrate as in conventional methods, the object beam is directed to enter the thin recording medium at a small angle (5-30°) relative to the substrate surface. This inversion of the beam entry approach eliminates the Fresnel reflection problem at normal incidence, allowing successful recording in thin media while maintaining retroreflection capability through the holographic grid structure.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the critical parameter of beam entry angle from 90° (normal incidence) to a shallow angle (5-30°) relative to the substrate. This parameter change fundamentally alters the interaction with the recording medium, reducing Fresnel reflection losses and enabling hologram recording in thin films while preserving the retroreflective function through proper grid orientation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If three dimensional holograms with grids are used for retroreflection, then 180° retroreflection can be achieved, but the angular selectivity is problematic because non-paraxial beams are not reflected

Engineering Contradiction:
Improveretroreflection precisionVSAvoidangular range of reflection
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent divides the retroreflector into multiple planar facets arranged in a polyhedral structure. Each facet contains a holographic grid that handles a specific angular range of incident light. By segmenting the retroreflector surface into multiple facets with different orientations, the system achieves wide-angle retroreflection coverage while each individual facet maintains its angular selectivity, collectively providing broad angular adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a two-dimensional holographic grid pattern to a three-dimensional polyhedral structure with multiple facets. This dimensional expansion allows the retroreflector to handle light from various angles by distributing the retroreflection function across multiple spatially separated facets, each optimized for specific incident angle ranges, thereby achieving both angular selectivity and wide-angle coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If thin recording media are used for hologram recording, then the retroreflector can have a smooth unstructured surface, but the Fresnel reflection at 90° prevents proper recording of the holographic grids

Engineering Contradiction:
Improvesmooth surface appearanceVSAvoiddifficulty of recording in thin media
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The patent inverts the conventional beam entry approach by directing the object beam to enter the thin recording medium at a shallow angle (5-30°) relative to the substrate surface rather than at normal incidence. This inversion eliminates the 100% Fresnel reflection barrier, enabling successful hologram recording in thin media that maintains a smooth, unstructured surface appearance while achieving the desired retroreflective function.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method allows for the creation of retroreflectors with improved design flexibility and wide-angle light reflection capabilities, suitable for vehicle applications, while maintaining transparency and enabling integration with various vehicle surfaces and lighting functions.

Implementation Method 1

generating a laser beam; successively lighting the numerous facets of the retroreflector with the laser beam through the recording material such that the laser beam is reflected by each facet and thus passes back through the recording material, in which each laser beam passing through the recording material toward the facets forms a reference beam, and the laser beams reflected by the facets form object beams, such that a segment of a hologram is generated in the part of the photosensitive recording material in front of each of the facets by superimposing the laser beam moving toward the facets with the reflected laser beam

Methodology Applied
Scientific EffectHolography: Photography

Implementation Method 2

the laser beam is reflected by each facet and thus passes back through the recording material, in which each laser beam passing through the recording material toward the facets forms a reference beam, and the laser beams reflected by the facets form object beams

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20240418923A1Method for producing a hologram for a retroreflector and method for producing a retroreflector for a vehicle
Publication Date: 2024.12.19 HELLA GMBH & CO KGAA
  • US20240418923A1 patent drawing

AI summary

A method is provided for producing a hologram for a retroreflector. A retroreflector is provided containing numerous facets, each of which reflects light. A photosensitive recording material is applied to the retroreflector. A laser beam is generated, and numerous facets of the retroreflector are successively lit with the laser beam through the recording material, such that the laser beam is reflected by each of the facets and then passes back though the recording material. The laser beam that moves through the recording material toward the facet is a reference beam, and the laser beam reflected back by the facet forms an object beam, such that a segment of the hologram is generated in a part of the photosensitive recording material in front of each of the facets by superimposing the laser beam moving toward the facet with the reflected laser beam.